Automatic Pet Glass Bottle Mineral Water Juice CSD Beverage Liquid Packing Packaging Bottling Sealing Fill Filling-Machine Beverage-Processing-Machinery

• Customization: Available
• After-sales Service: for Year Service
• Warranty: One Year
• Model NO.: CGF18-18-6
• Type: Volumetric Filling Machine
• Automatic Grade: Fully Automatic
• Material Type: Liquid
• Filling Valve Head: Multi-Head
• Feed Cylinder Structure: Single-Room Feeding
• Dosing Device: Plunger
• Filling Principle: Pressure
• Packaging Container Lifting Structure: Chute Pneumatic Combination Lifting
• Structure: Rotary
• Packaging: Bottle
• Packaging Material: Film
• Bottle Volume: 250ml 500ml 750ml 1000ml 1500ml 2000ml
• Advantage 2: Low Cost Budget, Save Manpower
• Suit Bottle Type: Glass Bottle with Crown Cap, Plastic Bottle
• Advantage 4: New Cap Elevator Avoid Cap Inverse
• Guarantee: One Year
• Suit Product: Beer, Wine, Soda Water, Carbonated Beverage
• After Sale Service: Supply Engineer Over Sea Install and Train
• Material: SUS304 SUS316
• Capacity: 1000bph 3000bph 5000bph 6000bph 8000bph
• Name: Bottled Filling Machine
• Transport Package: Wooden Case
• Specification: CGF
• Trademark: tango
• Origin: Zhangjiagang
• HS Code: 8422301090
• Production Capacity: 20set Per Month

Product Description

Product description:


General description/General description

For filling carbonated drink contains washing, filling and capping With complete automation, suitable for filling carbonated drink into polyester bottles And PET bottles. It can be used for all kinds of bottles. The bottleneck blocking makes The process of changing bottles easily by only adjusting the height of conveyor chain.
The filling process adopts the micro-pressure technology, Which makes filling process faster and more stable.

Main fracture:
 

Model (CGFB)	8-8-3	16-12-6	18-18-6	24-24-8	32-32-10	40-40-12	50-50-12	60-60-15
Washing head	8	12	18	24	32	40	50	60
Filling head	8	12	18	24	32	40	50	60
Capping head	3	6	86	8	10	12	12	15
Capacity (500ml)	2000bph	3000bph	6000bph	10000bph	13000bph	16000bph	20000bph	24000bph
Voltage	380V/50Hz ; 380V/60Hz, 380V/50Hz, 220V/60Hz
Overall size L*W*H	2000*1500*2200mm	2200*1600*2200mm	2500*1750*2200mm	2950*2150*2200mm	3720*2800*2200mm	4180*3200*2200mm	4720*3350*2750mm	6000*5450*2750mm

 
Technical parameter

1. Model of fan: DF-9;
2. Power fan: 2.2 KW/Unit; flowing capacity: 2800m3/h; full pressure: 1650MPa; rotation speed: 2840r/min; weight:38kg
4. Length of air conveyor: according to plant layout
      

Washing, filling, capping heads	14-12-4	18-18-6	24-24-8	32-32-8
Capacity based on 500ml	3000-4000 BPH	5000-7000 BPH	8000-12000 BPH	12000-15000 BPH
Applicable bottle	H=170-320, Φ=50-100, (330∼2000ml)
Pressure	0.25-0.3 MPA
General power	1.5+0.37 KW	2.2+0.37 KW	3+0.45+0.25 KW	4+0.45+0.25 KW
Overall dimension	2300×1680×2650	2500×1760×2650	3100×2100×2650	3800×2800×2650
Weight	2600 KG	3500 KG	4800 KG	6500 KG

Some key affair that client interest as follow:

Term and condition:
1. Payment
30% deposit against the contract by T/T should be paid before the order;
70% balance should be paid off by T/T after inspection before delivery;

2. Delivery time 
60 days after received the down payment;

3. Training
Against the requests of the Buyer, the Seller's technician could train the Buyer's operators in the Buyer's factory in the periods of installing & adjusting; 

4. Installation and adjustment 
The Buyer should make a reservation in advance before delivery of the machines;
The Buyer should pay for the engineer's visa application cost, round air tickets, food & board before his departure; And pay USD 80/day to engineer.

5. Guarantee
one year

Competitive Advantages
Well and High Quality Control , 
Prompt Delivery ,long term testing before delivery
improve new technology all time
Customer's Design and Logo are Welcome , 
Competitive Prices , 
Earth-friendly Products , 
In a Variety of Design , 
Small Order Acceptable , 
ODM Accepted , 
OEM Accepted .


High quality: international brand electricity and good material
Our machines are using world famous brand component.
MITSUBISH PLC variable-frequency governor and OMRON optical switch form Japan.
SCHNEIDE electrical appliance components from France and Germany.
LG air switch,contactor and circuit breaker from South Korea.
SEMIKRO control thyristors from Germany.
BOURNS potentiometer from America.

Professional After Sale Service
Our engineer will be on site to guide installation and debugging , we also provide free staff training. Further more,Our After Sale service department offering 24 hours 7days service ,we will quickly respond you once you have any question when using our machines.

Long history of the Company
Our company is famous for its finest quality and enjoys a long-standing reputation at home and abroad. Having a long history of more than two decades,great experience accumulated in such a long time making us on the top list of Chinese company.


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Filling-sleeve labeling machine-warming tunnel connect photo





Inner fracture:-glass bottle



Auxiliary machines



Contact info:

 

Auxiliary machines



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Workshop photo:





 
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Washing Filling Capping
The machine is mainly used in the water filling operations. The three functions of bottle rinsing, filling and capping are composed in one body of the machine. The whole process is automatic. The machine is used in filling mineral water and purified water in bottles made of polyester and plastics.
 

Washing heads

The rotary disk is fully made of SUS304 stainless steel.
Using imported special efficient spray nozzle, the washing water will be sprayed in a particular angle, can wash any part of the inner wall, rinse with water thoroughly and save flush bottle.
Bottle clamp and lifting mechanism of sliding sleeve adopts Germany Igus corrosion resistant bearing without maintenance.
Washing part moves by a frame in the transmission system through the gear transmission.

Filling heads

The washing bottle, filling, sealing are connecting with the thumb wheel card bottleneck transportation methods.
The rotating disk is all made of SUS304 stainless.
Filling method is gravity filling.
Filling valve manufactured by SUS304.
The filling valve structure design is reasonable, the filling quantity is accurate.
 

Capping heads

The capping machine is the highest precision in 3-in-1 unit machine, on the reliability of equipment operation, has enormous influence on the defective rate of the product.Introduced the world's most advanced Italian AROL capping machine technology, combining with the filling machine production  
 
Auxiliary machines

RO water treatment system

We adopt different equipment to produce pure water, mineral water etc. The main equipment of RO Water Treatment Plant are silica sand filter, active carbon filter, sodium ion ex-changer, hollow fiber, RO( reverse osmosis), UV sterilizer, precision filter, ozone generator, water tank etc. It can effectively get rid of muddy organic matter, iron, manganese etc, reduce the hardness of the water to make all specifications of the water quality fully meet the state fresh water standard of fresh drink water.

Buffer conveyor

·The bottle belt is synchronously tracked with the host or the upstream and downstream equipment, which are connected to control system.
·The bottle does not fall, does not jam, and does not block during the conveying process.
·According to the user's needs, the buffer platform can be set in front of the labeling machine (the buffering time is usually about 1-2 minutes). 
 

Automatic labeling machine or sleeve labeling machine

1.Hot melt glue labeling machine is widely used for different material of container .
2.The label cost is comparatively lower, it can meet the requirements of those users who have diverse kinds of the containers.
3.It is the most economical models in cost to make mass production and intergrated operating.
4.The equipment has massively used modularization design concept to make it easy and simple for users to change the bottles.

PE film packaging machine

Automatic PE film heat shrink wrapping machine is suitable for wrapping of such products as pop top, mineral water , bottles. beer, drinks etc. Working with PE film shrink tunnel to pack the goods perfectly , the whole production process adopts the Germany advanced technical, and the main parts are imported from international famous companies. It consists of seven actuating motor, through cooperation with 7 actuating motor to form the product packed with plastic film and several bottles as a group out from the hot shrinking packing machine.

 
After Sales Service
To help our customers build an ideal factory. With efficient cost control, we have found the right balance with our customers: diversified production range, high-class packaging forms. Meanwhile market competitivness has been improved because of the efficient operation mode of equipments.

 Main Products

Filling machine series
product type			Device type			Bottle type			capacity
Sterilize line			Sterile cold filling machine (wet sterilization)			PET/Glass Bottle			10000-36000 bottles /h
			Sterile cold filling machine (dry  sterilization)			PET/Glass Bottle			5000-24000 bottles /h
Bottle water			All-in-one rotary machine (spin blow / direct blow)			PET Bottle			10000-48000 bottles / h
			Bottle water filling machine			PET/Glass Bottle			5000-48000 bottles / h
Heat filling			Hot filling machine			PET/Glass Bottle			5000-48000 bottles/h
			Hot filling machine			Cans			9000-36000 tank /h
Temp			Medium temperature filling machine			PET/Glass Bottle			5000-48000 bottles/ h
Gas contain filling			Gas contain filling machine			PET/Glass Bottle			5000-48000 bottles /h
			Gas contain filling machine			Cans			9000-36000 tank / h
			Flow meter type gas filling machine			PET/Glass Bottle			b5000-48000 bottles/h
Yellow rice or millet wine			Rice wine filling machine			PET/Glass Bottle			5000-48000 bottles/h
			Flow meter type yellow rice wine filling machine			PET/Glass Bottle			5000-48000 bottles/h
			Gas-containing yellow rice wine filling machine			PET/Glass Bottle			5000-48000/ 5000-48000 bottles/ h
Beer			Beer filling machine			PET/Glass Bottle			5000-48000 bottles/h
			Beer filling machine			Cans			9000-36000can /h
One-time barrel			Disposable barrel water filling machine			3-9L			1000-8000 barrel/h
			Disposable barrel water filling machine			9-18L			1000-5000 bottles / h
			Disposable soft bucket water filling machine			PET barrel			1000-6000/ 1000-6000 barrel/h
Lactobacillus class			PE bottle filling machine			PET bottles			6000-48000/ 6000-48000 bottles/ h
Oils			Edible oil, oil consumption,			PET/ PET/Glass bottles			3000-36000/ 3000-36000 bottles/h
Daily class			Washing machine, laundry detergent, disinfectant, alcohol, shampoo, toilet water and other filling machine			PET/PE/Glass bottles/PET/PE			6000-36000 bottles /h
Condiments filling machine			Soy sauce, vinegar, sweet noodle sauce, salad sauce and other filling machines			bottles/PET/PE			6000-36000 bottles /h
Bottle blowing machine series
product type				Suitable bottle type (PET bottle)			Capacity
Water bottle				0.5-2.5L			12,000-48,000 bottles /h
Contains gas cylinder				0.5-2L			10,000-48,000 bottles. h
Sterile bottle				0.5-2L			12,000-36,000 bottles/h
Hot filling bottle				0.5-1.5L			8,000-48,000 bottles/ h
bottle				0.25-1.5L			6,000-36,000 bottles/ h
Oil bottle/bucket				0.5-10L			3,000-36,000 bottles/h
One-time oil bucket				3-18L			1,000-12,000 bottles/ h
Other products
product type							capacity
Water treatment system							5 tons-80 tons /h
Pre-treatment							5 tons-60 tons/ h
UHT sterilizer							5 tons-24 tons/ h
Delivery system							5,000-48,000 bottles/ h
back packaging system (marking machine, marking machine, code spray machine, membrane charter plane, carton packaging machine, etc.)							5,000-48,000 bottles/ h
	Items	Detection conditions			Diagram			Detection rate		Fault rate
	high liquid bit	2mm higher than normal						>99.9%		≤0. 2%
	low liquid bit	2 mm below normal level						>99.9%
	high cover	The support gap is 1mm higher than normal						>99.9%
	crooked cover	The support gap is 1mm higher than normal						>99. 9%
	not cover	No cover						>99.99%
	Broken rings	The safety ring is 100% broken						≥99.99%		≤0. 3%
		Safety rings > 70% broken						≥99.5%
		Safety rings > 50% broken						≥99%
	Spray coding	No coding			Normal printing			≥99.99%		≤0. 3%
		The overall loss of coding is 50%.			Normal printing			≥99.5%
		The overall loss of coding is 30%.						≥99%

 

		PET bottle blank
		↓
		bottle blowing machine
		↓
Air purification unit	→	Gravity filling	←	Water	←	Water treatment unit	←	Raw water
		↓
		Capping	←	Sterile air blow dry   Water Jet Flushing			←	Cover buffer	←	cap elevator,cap un-scrambler one body machine
		↓		↑						↑
		Bottle		Asepsis compressed air						Cap
		↓		↑
		Bottle body water dryer		Sterile gas preparation unit
		↓		↑
		Bottle body spray code		Oil-free compressed air
		↓
		Light inspection
		↓
		No pressure conveyor	←	Lubrication unit
		↓
Bottle tags	→	labeller
		↓
		Light inspection
		↓
		Bottle conveyor transfer unit
		↓
		Film wrapping machines
		↓
		Box conveying
		↓
		Robot palletizing

Packaging method and specifications:

 

Container material	Container shape	Bottling method	Filling capacity (ml)	Bottle cover type	Bottle mouth type
PET bottle	Round bottle	Washing filling capping	200/500/1000/1500/2000	Plastic	30/25
Suitable for bottle sizes	liquid filling machine	bottle diameter: 50~97mm bottle height: 150~320mm
	Bottle blowing machine	[Small mold frame] bottle type diameter 90mm bottle type height 260mm
Tags		Packing		Palletizing
Labeling method	Number of labels	Mode of packing	Minimum specification	Palletizing method	specification
Mark (dry adhesive)	1 sheet	Carton/film wrapping	4*6	Robot palletizing	4*6
Note: The above data shall be determined through consultation with the customer.

User environment requirements: temperature: 10~40ºC; humidity: no dew (95%)
User power supply requirements: three-phase and five-line system; voltage: 380V ± 5%; frequency: 50HZ ± 1%

 

Main technology flow Parameters

 

Project	Parameters
Filling products	Pure water
Product water sterilization	Ozone sterilization	Convention
Bottle blowing process conditions	Preform treatment	Static dust removal of bottle blank
Air cover sterilization conditions	Product water flushing	≥5s
	Sterile compressed air to blow dry	2.5bar,≥2s
Filling temperature	25~30ºC