High Speed Blowing Filling Capping Combi Block Filling-Machine for Pet Bottle Pure Water Juice CSD

• Customization: Available
• After-sales Service: for Year Service
• Warranty: One Year
• Model NO.: 48000bph
• Type: Volumetric Filling Machine
• Automatic Grade: Automatic
• Material Type: Liquid
• Filling Valve Head: Multi-Head
• Feed Cylinder Structure: Multi-Room Feeding
• Dosing Device: Capacity Cup
• Filling Principle: Atmospheric Pressure
• Packaging Container Lifting Structure: Pneumatic Lifting
• Structure: Rotary
• Packaging: Bottle
• Packaging Material: Plastic
• Suit Range: Juice, Soda Water, Water, Milk...
• Suit Bottle Type: 200-2000ml, 3000-20000ml
• Bottle Material: Pet Plastic, Glass Bottle
• Advantage 1: High Speed, Save Energy, Small Area
• Advantage 2: Aseptic, Suit Very High Capacity
• Capacty 1: 8000-70000bph for 200-2000ml
• Capacity 2: 2000-5000bph for 3-10L
• Transport Package: Wooden Case
• Specification: 16 18 20 24 26 28 30 32
• Trademark: tango
• Origin: Zhangjiagang, China.
• HS Code: 8422301090
• Production Capacity: 10set Per Month

Product Description

Working process 
 
1. Preform feed-in and unscrambling

It adopts the matured worldwide-standardized way of preform feed-in and unscrambling, in which preforms go through preform elevator and are transmitted to preform unscrambler. Inside the preform unscrambler, preforms are automatically sorted and delivered by two inclined revolving cylinders with same speed, and the remaining ones will be picked by star wheel and sent back to preform hopper. The whole process of preform unscrambling is fully automatic and has high efficiency without preform scratches.
 

2. Heater
 
It adopts the matured worldwide-standardized way of preform feed-in and unscrambling, in which preforms go through preform elevator and are transmitted to preform unscrambler. Inside the preform unscrambler, preforms are automatically sorted and delivered by two inclined revolving cylinders with same speed, and the remaining ones will be picked by star wheel and sent back to preform hopper. The whole process of preform unscrambling is fully automatic and has high efficiency without preform scratches.

 

 

3.Blowing unit
Special manipulator delivers heated preforms to moulds along certain cam curve. After stretch pre blow, the preform will be blown to bottles by connecting high pressure compressed air. Special manipulator sends the finished bottle out along certain cam curve.

 

4. Filling unit

The blow-made bottles are transported to filler via starwheel. After entering filler, the bottle is held by gripper of lifting cylinder and realizes up and down under effect of cam.
The filler adopts gravity filling way. Bottle mouth rises to open filling valves and start filling. While product rises and plugs up air return hole, the filling will be finished. After filling, bottle mouth moves down and leaves the filling valve.
 

 

5.Capping unit

Bottles enter capper via transition starwheel. The anti-rotation knife of capper blocks bottle neck to keep bottle vertical and prevent rotation. Capping heads keep revolution and do rotation. Under effect of cam, the action of gripping cap, sleeve cap, screwing cap and discharging cap to finish the whole capping course. The finished bottles are conveyed via bottle-out starwheel onto bottle-out conveyor, and then are sent out of the combiblock. The whole machine adopts console sealing windows, beautiful and decent.
 
 

Product Specifications

Machine range list
Product type	Equipment type		Applicable bottle type		Production capacity
Sterile line	Aseptic cold filling machine (wet sterilization)		PET/ Glass bottle		10,000-36,000 bottles per hour
	Aseptic cold filling machine (dry sterilization)		PET/ Glass bottle		5,000-24,000 bottles per hour
Bottled water	Blowing, filling and rotary integrated machine (rotary blowing/direct blowing)		PET bottle		10,000-48,000 bottles per hour
	Bottled water filling machine		PET bottle/glass bottle		5,000-48,000 bottles per hour
Hot filling	Hot filling machine		PET/ Glass bottle		5,000-48,000 bottles per hour
	Hot filling machine		Aluminum can		9,000-36,000 cans per hour
Medium temperature	Medium-temperature filling machine		PET/ Glass bottle		5,000-48,000 bottles per hour
Containing gas	Gas-containing filling machine		PET/ Glass bottle		5,000-48,000 bottles per hour
	Gas-containing filling machine		Aluminum can		9,000-36,000 cans per hour
	Flowmeter type air-containing filling machine		PET/ Glass bottle		5,000-48,000 bottles per hour
Yellow wine	Yellow wine filling machine		PET/ Glass bottle		5,000-48,000 bottles per hour
	Flowmeter type yellow wine filling machine		PET/ Glass bottle		5,000-48,000 bottles per hour
	Carbonated yellow wine filling machine		PET/ Glass bottle		5,000-48,000 bottles per hour
Beer	Beer filling machine		PET/ Glass bottle		5,000-48,000 bottles per hour
	Beer filling machine		Aluminum can		9,000-36,000 cans per hour
Disposable bucket	Disposable barrel water filling machine		3-9L		1,000-8,000 barrels per hour
	Disposable barrel water filling machine		9-18L		1,000-5,000 bottles per hour
	Disposable soft barrel water filling machine		PET bucket		1,000-6,000 barrels per hour
Lactic acid bacteria	PE bottle filling machine		PE bottle		6,000-48,000 bottles per hour
Oil	Edible oil, consumable oil		PET/ Glass bottle		3,000-36,000 bottles per hour
Daily chemical category	Filling machines for dishwashing liquid, laundry detergent, disinfectant, alcohol, shampoo, toilet water, etc		Glass bottle /PET/PE		6,000-36,000 bottles per hour
Condiment filling machine	Filling machines for soy sauce, vinegar, sweet bean sauce, salad dressing, etc		Glass bottle /PET/PE		6,000-36,000 bottles per hour
Blow molding machine serial no
Product type		Applied bottle type(PET bottle)		Production capacity
Water bottle		0.5-2.5L		12,000-48,000 bottles per hour
Gas-containing bottle		0.5-2L		10,000-48,000 bottles per hour
Sterile bottle		0.5-2L		12,000-36,000 bottles per hour
Hot filling bottle		0.5-1.5L		8,000-48,000 bottles per hour
Condiment bottle		0.25-1.5L		6,000-36,000 bottles per hour
Oil bottle		0.5-10L		3,000-36,000 bottles per hour
Disposable bucket		3-18L		1,000-12,000 bottles per hour
other product
Product type				Production capacity
Water treatment system				5 tons -80 tons per hour
front treatment system				5 tons -60 tons per hour
UHT sterilizer system				5 tons -24 tons per hour
Conveyor system				5,000-48,000 bottles per hour
Back packing system(sleeve labeling machine, label sticking machine, date printer, carton packing machine, shrink film wrapping machine ect)				5,000-48,000 bottles per hour

 

Equipment model		RBMD2	RBMD3	RBMD4	RBM6D	RBMD8
Number of molds (PCS)		2	3	4	6	8
Equipment weight (excluding trimming) kg		8000	10000	12000	13000	14000
Maximum height of the bottle blowing machine (mm)		3500	3500	3500	3500	3500
Maximum height of the billet arranging machine (mm)		4100	4100	4400	4400	4400
Equipment floor area (m2)		9×7	8×9.5	10.5×9	10.5×9	10.5×9
Rated production capacity (bph) : 5L		2000bph	3000bph	4000bph	6000bph	8000bph
Bottle-making volume range (L)		5~10	5~10	2.5~5.5	2.5~5.5	2.5~5.5
Maximum straight diameter/diagonal (mm) for bottle making		220	220	178	178	178
Maximum diameter of the support ring (mm)		55	55	55	55	55
Maximum height for bottle making (mm)		390	390	350	350	350
Preform raw materials		PET	PET	PET	PET	PET
Rated voltage (V		AC400V 3PH+PE	AC400V 3PH+PE	AC400V 3PH+PE	AC400V 3PH+PE	AC400V 3PH+PE
Frequency (Hz)		50/60Hz	50/60Hz	50/60Hz	50/60Hz	50/60Hz
Installed power (kW)		As layout confirm	As layout confirm	As layout confirm	As layout confirm	As layout confirm
The actual power consumption is 5L(109g)		As layout confirm	As layout confirm	As layout confirm	As layout confirm	As layout confirm
Low-pressure compressed air consumption (Nm3/min)		0	0	0	0	0
With recycling		3.5	3.5	3.5	3.5	3.5
High-pressure compressed air pressure (MPa)		Refer to ISO8573-1.	Refer to ISO8573-1.	Refer to ISO8573-1.	Refer to ISO8573-1.	Refer to ISO8573-1.
Quality requirements for high-pressure compressed air		As layout confirm	As layout confirm	As layout confirm	As layout confirm	As layout confirm
Heating stove cooling	Inlet temperature of cooling water (ºC)	17~22	17~22	17~22	17~22	17~22
	Cooling water pressure (MPa)	0.6	0.6	0.6	0.6	0.6
	Cooling water flow rate (m ³ /h	As layout confirm	As layout confirm	As layout confirm	As layout confirm	As layout confirm
	pH value	7~8	7~8	7~8	7~8	7~8
	Temperature difference (ºC) between the inlet and outlet of cooling water	8	8	8	8	8
Mold cooling	Inlet temperature of cooling water (ºC)	9~15	9~15	9~15	9~15	9~15
	Cooling water pressure (MPa)	0.6	0.6	0.6	0.6	0.6
	Cooling water flow rate (m ³ /h	As layout confirm	As layout confirm	As layout confirm	As layout confirm	As layout confirm
	pH value	7~8	7~8	7~8	7~8	7~8
	Temperature difference (ºC) between the inlet and outlet of cooling water	3.5	35	3.5	3.5	3.5

Production line layout


Why choose Blowing-filling-capping Combiblock
 
 1)   Special designed secondary blowing system monitors in time pressure curve of bottle stretch process in each cavity to provide accurate and timely parameters for technical adjustment, which is more convenient for operators to adjust technical parameters.
 
2)   Adopt manipulator transfer technology that cam mechanism has precise control. Catch and send preforms at high speed and the quality is reliable. Taking preform, sending preform, taking bottle and sending bottle match action of opening and closing mould to ensure that the movement process is exact and high efficient. Taking preform, sending preform, taking bottle and ranking bottle are finished automatically by manipulator, avoiding middle pollution.

3)   The cam mechanism controls exactly opening and closing of mould frame. Special mould locking and pressurizing system and simple and firm mould frame structure can control independently the blowing parameters of each cavity. Good malfunction diagnosis function and special blowing structure ensure the sealing reliability under various pressure. The blowing pressure can be adjusted.

4)  Stretch rod control exactly preform's axial stretch. The first blow and second blow control preform's vertical stretch. By precise adjustment of the first and second blow, the ideal distribution of bottle wall thickness can be achieved.

5)  Break conventional design and adopt structure of coaxial rotary bushing with small cubage and light weight. Adopt two deep groove ball bearings to fix two ends to make outside sleeve and core axes concentric, to ensure that the rotary sealing ring is not easy to be damaged. At the same time, increase one water back channel to make the leakage water in Gore circle flows back along pipe, ensuring that the water distributor won't have leakage.

Zhangjiagang city tango machinery was founded at 2013-01-31.workshop area 3000m2, we have 60 worker.Our company manufracture and supply 2000-20000bph tealjuice beverage hot filling production line\pure water'mineral water filing production line, carbonated beverage production line;, 2000-9000 can/hour can beverage filling production line; 50-600barrel/hour 3-5gallon drinking water production line and all kind of matching facility,and contact for all kind Turn-Key project.
We have 8-8-3 16-12-6 18-18-6 24-24-8 32-32-10 40-40-12 50-50-15 model filling machine. For 5gallon, we have 100bph to 2000bph 5gallon filling line. For constant pressure filing machine, we have glass bottle or pet bottle.
We have drop type, sink type carton package machine, carton sealer machine, 10pack/m shrink wrapper.20pack/m linear shrink wrapping machine. Diferent capacity sleeve labeling machine. Steam shrink tunnel and electricity shrink tunnel.
We have own workshop to print label, supply preform, cap, PE film.
We can supply turn-key complete project, supply layout, technicl solution, make bottle and label design,support new start client.
Our company machines export to South Africa,Middle East country\South-east AsialSouth AfricalRussia ect country and area. Company except produce and sale machines, also supply all various of technology service, help user to do machines plane layout design, solve user technology consultation, user personnel technology train and manipulation instruction ect.Q1: Are you trading company or manufacturer?
A:We are factory.

Q2: How Can lorder?
A:You can directly place an order on our shop in MlCweb. Or you can tell us the model no of the products you like, then we will send you the quotation.

Q3: How does your factory do regarding quality control?
A:Quality is priority. Our people always attach great importance to quality.Controlling from the production beginning to the end. We have well-trained and professional workers and strict QC system in each production link.And each product has to be 100%inspected before shipment.

Q4: What are the terms of payments?
A:We accept 30%TT+70% Balance etc.

Q5: What's your delivery time?
A:In general,the delivery time is within 30days after payment. We'll make the delivery as soon as possiable with the guaranteed quality. aranteed quality.