Complete Full Automatic Line From Juice Preparation to Final Shrink Wrapping Machine

• Customization: Available
• Type: Volumetric Filling Machine
• Automatic Grade: Fully Automatic
• Model NO.: CGF
• Material Type: Liquid
• Filling Valve Head: Multi-Head
• Feed Cylinder Structure: Single-Room Feeding
• Dosing Device: Rotor
• Filling Principle: Pressure
• Packaging Container Lifting Structure: Pneumatic Lifting
• Structure: Rotary
• Packaging: Bottle
• Packaging Material: Plastic
• New Frame: More Strong Frame with Handle Nice Looking
• New Capping Head: More Strong Capping Avoid Cap Loose
• New Cap Elevator: Avoid Cap Inverse Cap Abrasion
• Delivery Time: 30-50day
• Guarantee: One and Half Year
• Transport Package: Wooden Case
• Specification: CE
• Trademark: tango
• Origin: Zhangjiagang
• HS Code: 8422301090
• Production Capacity: 10set Each Month

Product Description

complete full automatic line from juice preparation to final shrink wrapping machine


The machine is mainly used in the beverage filling operations.

The three functions of bottle wash, fill and seal are composed in one body of the machine.
The whole process is automatic. The machine is used in filling juices, mineral water and purified water In bottles made of polyester and plastics. The machine can also be used in hot filling if being installed With temperature controlling device.

The handle of the machine can be freely and conveniently turned to adjust the machine to fill various Types of bottles. The filling operation is faster and more stable because the micro pressure filling Operation of the new type is adopted. There the output and benefit of the machine is higher than The machinery of the same specifications.

The advanced OMRON programmed controller (PLC) is adopted to control the machine to run Automatically while a transducer is used in the bottle entering chains to adjust speeds and coordinated With the transducer of the main machine to make the operations of moving bottle forward steadily And reliably. It is convenient to operate with higher automation because every part of the machine is Inspected to run with photo electricity, On the bases, the filling parts of the machine can be changed Into filling methods of lower vacuum. The filling category of lower vacuum (Z type machine) is Applicable in glass bottles, filling alcohol, soy and such like materials. The aluminum theft proof cap and plastic cap can be adopted. The machine is an idea-preferred equipment for beverage makers.

Juice filling machine

Usage:

Washing, filling and capping 3 in 1 monoblock is used for filling carbonated beverage into PET bottle. Full automatically; It can finish washing (bottle), filling and capping three jobs in the one machine.

Primary features:

1) Compact conformation, good shape, cozy operation, excellent automaticity and poor labor intensity.

2) Only exchanging "star wheel", "feeding screw" and "arc guide plate" while exchanging model of bottle to be need.

3) The all parts directly contacted with media are all adopted with food stage stainless steel without dead angle, so they can be cleaned easily.

4) Adopting advanced valve to control the inlet flow rate of liquids. It can keep the slight turbulence of liquids level in the solution barrel and ensure the accuracy in filling.

5) Closing feeding valve automatically while no bottle on machine avoiding the loss of aqueous feet. Filling automatically with a high speed and the control of liquids level is accurate.

6) High filling speed and mass flow rate, high precision of filling valve and control of liquids level is accurate and without loss.

7) The "capping head" is adopted magnetic-constant-torque device to ensure the high capping quality and without damages.

8) Adopting efficient cap settling system which carried perfect cap feeding and protection device.

9) It is adopted spiral descent fashion for the support plate for bottom of bottle at the outlet thumb wheel. And to adjust the input height is not necessary for exchanging model of bottle.

10) Carried the perfect protection system to overload, it can be used to protect facilities and operators efficiently.

11) Because of applying touch screen for operation, it is possible to realize man-machine conversation whereas the status of device running is clear at a glance.

12) The primary electric components such as touch screen\PLC\transducer etc. Are all adopted with world famous products.

 
  Description:

(1) This Mineral Water Bottling Plant is mainly used for washing, filling and capping PET bottle which can fill non- carbonated drinks such as mineral water, pure water, wine and so on. 

(2) Bottle washing, filling and capping are achieved in one machine. 

(3) The contact time is shorten between material and the outside. And improved the health conditions, production capacity and economic benefits. 

(4) CGF series Mineral Water Bottling Plant adopts hanging type conveying-bottle structure to make changing bottle mold more convenient, faster and more laborsaving. 

(5) The main machine adopts advanced PLC control technology. The key electric elements adopt Mitsubishi, Omron, Siemens, etc international famous products. 

Parameter:
 

  This machine adopt to bottle block neck transit technology, realize full auto sterilizer, bottle washing, juice filling or pulp filling,capping ect technology, high auto degree; pulp filling machine adopt to volume filling technology. Match complete temperature control system and reflux sytem, set complete auto cleaning system and control program, match liquid contact spare parts full use super stainless steel material and food degree rubber.

   Juice filling machine without plup

Model (CGFB)	16-12-6	18-18-6	24-24-8	32-32-10	40-40-12	50-50-15
Washing head	16	18	24	32	40	50
Filling head	12	18	24	32	40	50
Capping head	6	6	8	10	12	15
Capacity(500ml)	4000BPH	6000BPH	1000BPH	1200BPH	16000BPH	24000BPH
Power	3.8kw	4.3kw	6.5kw	8.7kw	9.5kw	12kw
Overall size L*W*H	3050*2000*2400mm	3170*2070*2400mm	4070*2350*2400mm	5100*2600*2400mm	6250*3050*2400mm	7500*3900*2400mm

 
Pulp filling machine
 
Pulp hot filling facility adopt to block neck transit technology, realize auto sterilizer, bottle washing, pulp filling, capping ect procedure, high auto degree; pulp filling realize single gravity volume filling technology; match complete temperature controlling system and reflux system, set complete auto cleaning system and control procedure, all part that contact liquid all use stainless steel material and food degree rubber.
  

      Parameter 
 

Model (CGFB)	16-16-12-6	24-18-18-6	32-24-24-8	40-32-32-10	50-40-40-12
Washing head	16	18	24	32	40
Filling head	12	18	24	32	40
Capping head	6	6	8	10	12
Capacity(500ml)	4000BPH	6000BPH	1000BPH	1200BPH	16000BPH
Power	3.8kw	4.3kw	6.5kw	8.7kw	9.5kw
Overall size L*W*H	3050*2000*2400mm	3170*2070*2400mm	4070*2350*2400mm	5100*2600*2400mm	6250*3050*2400mm

 
 
Juice filling machine
 

Model:	RCGF18-18-6		RCGF24-24-8	RCGF32-32-10		RCGF40-40-12
capacity :500ml	5000		8000	12000		16000
bottle shape:	roud or square
PET bottle: (mm)	(Bottle Diameter):φ50-.φ110mm (Height):150-340mm
cap:	PE srew cap
filling precision:	≤±5mm
filling pressure:(Mpa)	0.15-0.35	0.15-0.35		0.15-0.35	0.15-0.35
rinsing pressure:(Mpa)	0.2-0.25	0.2-0.25		0.2-0.25	0.2-0.25
filling volume :(L)	3.5	4		6	8
overall size:(mm)	2450*1800 *2350	2780*2200 *2350		3600*2650 *2350	3800*2950 *2400
weight: (kg)	3500	4500		5500	6500

RO bottled Water Purification Filtration Treatment plant System 




Silica sand filter--active carbonated filter---sodium exchange iron filter 

1, water pump

Model: CDL16-120 material: Pump body stainless steel SUS304
Flow: 10m³ /H flow length: 32m

2, silica sand filter

This system match one setΦ 1200mm× H2000mm stainless steel filter, U-PVC controlling pipe, valve, filter inside fill good fine silica sand, efficiency filter layer particle is 8-10mm, filter layer height about 1200mm, water exit turbid small than 3.

System matching

(1). Filter tank, . Type: Vertical round tank specification: Φ 1200mm*H2000mm<o: P>
Flow: Q=10m³ /h material: Stainless steel

Working pressure: 0.1-0.4Mpa

(2)filter material: Padding: Super grade silica sand, 0.8-1mm

3, active carbonated filter
Active carbonated filter, efficiency deduce water inside color degree, change water feeling.
This system matching one set Φ 1200mm× H2000mm stainless steel filter.

Flow quantity: Q=10m³ /h material: Stainless steel
Working pressure: 0.1-0.4Mpa
Filter material stuff: Silica sand 1.5-2.6mm 20-40cocoanut
Height: Filter layer height more than 1200 mm

(1)booster pump:
The pump to provide, so pump can be set in order to make the reverse osmosis system water reaches a certain pressure, let the filtering process are to be carried out.

(3)reverse osmosis device:
The reverse osmosis device is the project security product water quality of the heart, the treatment of water removal of organic matter, bacteria and viruses, etc.

(4)chemical cleaning:
A, the equipment is common reverse osmosis high pressure pump for chemical cleaning pump. B, configure a 600 l volume of chemical tank. C, configure a chemical filter system.

Similar machine collocation, just capacity differ, this photos help u to see this price machine <


Silica sand filter
Technical Parameter:
Operating Temperature 5- - 40 (Special temperature can be customized. )
Operating filtration speed (m/h) 5- - 12m/h Max. 15 m/h
Material, tank material: 304L

Activated carbon filter
Active filter is mainly used to remove organic material, Chromaticity and over chlorine in water treatment system.

Sodium iron exchanger
Sodium iron exchanger is used for reduce the rigidity of the water, the raw water is softening by exchanger from the top down.

Ozone generator (contain ozone mixing tower)
As disinfectant, mainly used for mineral water, drinking usage water.
Working pressure≤ 0.08Mpa ozone condense: 8-30mg/L
Ozone capacity: 300g/h electricity consumption: 15-18kwh/kg03

After sale service

1. Welcome to consult us for offer and technical solution:

2. free design workshop layout as workshop space.

3. free check raw material quality report to match suit water treatment system.

4. Engineer install and train client how to use and maintain machine

5. one year guarantee

6. if some client urgently need machine, we can ship machine half month under supply caps and bottle samples to meet with client quick need.

Some basic details need buyer support:

1. bottle and cap samples

2. workshop space length and width size

3. source water quality report

4. capacity requirement, we will match solution as it. we have capacity from 1000bph to 24000bph

5.  For juice, depend on juice source different, technology difference.such as fruit, juice power, condensation juice.

6. for more,can talk us 86-13739169728

We also supply Raw material required for filling line required:

preform&cap &label&PE film

Container loading process


Workshop :