30pack/min tray shrink wrapping machine
Product description:
Technical parameter:
Power supply. Total power : 380/220V ,60KW (three-phase)
voltage :380/220V,60KW (three-phase)
external gas source : 4-6kgf/cm2
main motor: 380V 3300W
Exit belt motor : 380V 750W
Film feeding electricity motor: 3.3W
Machine size (L*W*H) :12500*1215*2150mm
Package piece speed : <=25package /minute
Package product size : can according to client special requirement.
Working platform height :L1150+50mm (can making according to special requirement).
Conveyor belt : shanghai
Usage film type : PE film and can use color film
PE film width PE: according to client requirement , film thickness: 0.07mm-0.13mm;
Film shrinkage ratio : length wise direction 70-80%, cross wise 20-30%.
Whole machine all set safe protection device
Bottle hander film wrapping: via bottle handing pole control each group bottle movement distance, let it synchronization with film lifting pole, and let bottle push to film wrapping section belt; film lifting pole and film lifting device match torsion limit stopper, while bottle drop or bottle block, limit stopper movement let machine auto stop, after failure solve, then turn limit stopper hand wheel reset.
Mechanism rotation: the machine rotation drove by servo motor, adopt to synchronous belt and chain rotation assembly method, ensure rotation harmony, the place that adopt to chain ration all add protection covet and lubricate device, ensure worker safe and circumstance clean.
Have the function: while lack bottle, the machine will alarm, no bottle no film feeding function
Controlling system: adopt to PLC and touch screen controlling, have manual. Auto move method, touch screen have full machine manipulation function, can display instant and accumulated package quantity, and enable can print with the connected printer. Setting procedure is more quick and precise; controlling panel adopt to electronics touch and control button controlling, can directly input and revise package type parameter, also can save different package specification parameter; timely supervise facility operation whole process. All the working procedure all have sensor checker, have ego diagnose function, if have any breakdown, facility will auto stop, alarm light blink, display breakdown type indication on the touch screen; common type reducer motor matching frequency transducer, whole machine limitless speed adjust, move transmission is very steadily; can as above situation change, auto control machine movement speed.
Mechanism character: mechanism spare parts adopt to stainless steel, chroming steel and strong anti-corrode character aluminum alloy ect material; surface good quality spray printing, whole machine have strong anti-rust character.
The facility accord with safe manipulation and safe operation related criterion and standard. All the lubricate part connect central place, for convenient to handle, lubricate part all ensure have no pollute on the product.
Performance character: high automatic degree, the machine choose PLC programmable control, electricity part all adopt to import reliable pneumatic device and super electricity controlling technology, have steadily character, easy to handle, low failure, high automatic degree ect advantage; easy to handle; the machine belong to full auto production, and can limitless speed adjust and whole line synchronization operation.
Electricity collocation: Siemens PLC controller, Schne-ider contactor, FOTEK sensor switch, FESTOR pneumatic element, SIMENS servo motor, SEW electricity, SIMENS touch screen manipulation.; sensor switch, approach switch adopt product; low pressure pneumatic element adopt to France Schnei-der product, other element all adopt to famous brand.
Working flow: open power supply switch, cross film, choose manual film cutting, after one time film cutting success, then choose auto, machine start to operate. Product via bottle split flow facture, guiding fracture, bottle separate fracture, bottle handing film lifting up fracture, film wrapping fracture, at last via shrink tunnel, then finish whole film wrapping package working.
Facility parts introduction:
Bottle entry plate chain guiding direction adjust
a). Loose left and right guiding direction inside screw, let left and right direction move to
b). Left and right guiding direction inside width small than about bottle combination 10mm
Bottle sorting blocking board width adjustment
a). Use spanner rotate while range blocking board adjust screw pole, let distance adjust to corresponding location.
b). Bottle separation board distance: bottle max place diameter is :+2-3mm, let bottle separate tunnel aligning.
c). Record number the number show on displayer, convenient to next time adjust;
Cardboard system
Load new pusher dog (2).
Sorting film + Hot glue machine
Finished product photos
Fracture showing chart
Electricity list
| .Electricity part |
No
|
Name
|
Reducer type
|
|
Number
|
Power and speed ratio |
| 1 |
Main electricity motor |
MU09/20 |
|
1 |
3.3KW 1:20 |
| 2 |
Cutting knife electricity motor |
MU63/7.5 |
|
1 |
0.82KW 1:7.5 |
| 3 |
Bottle entry board chain electricity motor |
Sa47dt90s4 |
1 |
1.1KW 1:23.20 |
| 4 |
Bottle conveyor/feeding motor |
MNHL25/2F |
1FK7065-5 |
Each 1 |
1.48KW 1:8.58 |
| 5 |
Exit conveyor motor |
SA47DT80N4 |
1 |
0.75KW 1:20.33 |
| 6 |
Slope card board feed motor |
SA47DT80K4 |
1 |
0.55KW 1:9.23 |
Spare parts
|
| No |
Name
|
Type
|
Number
|
| 8 |
Synchronization belt wheel (main) |
Z=36,groove TYPE 8m |
1 |
| 9 |
Synchronization belt wheel (secondary) |
Z=35,groove TYPE 8m |
1 |
| 10 |
Film lifting tensioning cylinder |
DSNU-32-160-PPV-A |
2 |
| 11 |
Film sorting promote and demote cylinder |
DSNU-32-250-PPV-A |
1 |
| Photoelectric part |
No
|
Name
|
Type |
Number
|
| A |
Contactor |
LC-D0910-M7N |
1 |
| B |
Correlation switch |
RXM2LB1BD |
1 |
| C |
Middle relay |
S1 .S2 .S3 .S4 |
4 |
| D |
Baffle board photoelectric |
OBS4000-18GM60-E5 |
4 |
| E |
Approach 1 |
NBB8-18GBM50-E2 |
5 |
| F |
Approach switch 2 |
NBM5-30GM50-E2 |
1 |
| G |
Torsion limit |
|
1 |
| |
|
|
|
|
|
|
|
Main Electricity collocation list
| No |
Name |
Specification |
Number |
Brand |
Place of origin |
| 1 |
Touch screen |
5.7 inch |
1set |
SIEMENS
|
German
|
| 2 |
Servo electric motor |
|
1set |
| 3 |
Servo controller |
|
1set |
| 4 |
PCC controlling system |
|
1pcs |
| 5 |
Manipulation plate |
|
1pcs |
| 6 |
Bus connector interface |
|
1pcs |
| 7 |
Input and output module |
|
1piece |
| 8 |
Photocell |
|
10 sets |
AUTONICS |
Korea |
| 9 |
Pneumatics component |
|
1pcs |
AIRTAC |
TAIWAN
|
| 10 |
Gear box
|
|
1set |
Transmission
Equipment Co.,Ltd |
China
|
| 11 |
Force conveyor
electricity motor
|
|
1set |
Transmission
Equipment Co.,Ltd |
China
|
| 12 |
Back Electricity shrink
tunnel motor |
|
3pcs |
Transmission
Equipment Co.,Ltd |
China
|
| 13 |
Weather belt |
|
2pcs |
Habsit |
Swiss
|
| 14 |
Frequency converter |
|
2sets |
TECO |
Taiwan |
| 15 |
Hot glue machine |
|
1set |
Robatech
|
Switzerland
|
| 16 |
Bearing |
|
|
SK or same level product |
Swiss
|
| 17 |
Linear bearing |
|
|
|
Swiss
|
| 19 |
Pneumatic shaft/axis
|
|
1pcs |
Zhongguo Hangtian
|
China
|
| 20 |
Conveyor chain
|
|
|
Shanghai lilai
|
China
|
| 21 |
Electricity component
Low pressure |
|
|
Schnei-der
|
France
|
Workshop
Audited Supplier 
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