Alkyd Resin Polyester Resin Acrylic Emulsion Mixing Vessel Reactor Production Line

• After-sales Service: for Year Service
• Warranty: One Year
• Condition: New
• Customized: Customized
• Certification: ISO9001, QS
• Tank Marerial: Metal Tank
• Model NO.: 1ton 2ton 5ton 8ton
• Type: Tank Container
• Storage Objects: Solid, Liquid, Gas
• Material: SUS304 SUS316 Cabonate Steel
• Motor: One Shaft Two Shaft Gear Box
• Suit Material: Grease Tank, Alcohol Tank,Attive Tank
• Heating: Oil Heating with Coil Pipe, Water Cooling
• Guarantee: One Year
• Delivery Time: 1-2month
• Payment: 30% Deposit, Balance 70% Before Delivery
• Transport Package: Frame
• Specification: 1ton-20ton 50ton
• Trademark: tango
• Origin: Zhangjiagang, China
• HS Code: 8419899090
• Production Capacity: 200set/Month

Product Description

Product description:

Overview of reactor

Purpose and characteristics of the reactor

The reactor has the advantages of high temperature resistance, corrosion resistance and strong production capacity.

Ii. Structural points of the reactor

The reaction pot is composed of pot body, pot cover, stirrer, heating jacket, supporting and driving device, shaft sealing device, etc.

The pot body and the pot cover are connected by sealing flange, the lower part of the pot body has feeding hole, the pot has a stirrer, the pot cover open feeding, stirring observation, temperature and pressure measurement, steam extraction fractionation, safety vent and other process tube holes.

On the heating jacket of the reaction kettle, there are pipe holes for temperature measurement of oil and exhaust (steam), vent steam valve, electric bar and so on.

Due to the different production technology and operating conditions, users can contact our factory for different requirements on pot cover technology such as opening, mixing type (slurry type, anchor type, frame type, screw type, etc.), supporting type (hanging type or bearing type) and packing sealing.

The reactor is mainly used for hydrolysis, neutralization, crystallization, distillation, evaporation, germicidal storage and other production processes in medicine, chemical industry, food, natural flavoring, food additive and light industry.The reactor can be made of SUS304, SUS316L and other stainless steel materials.Agitator has anchor type, frame type, paddle type, turbine type, scraper type, combined type, rotating mechanism can adopt cycloid needle wheel reducer, can meet the special requirements of various materials.Stepless speed reducer, sealing device can use mechanical seal, heating cooling can use jacket, half pipe, coil, Miller plate and other structures, heating means of steam, electric heating, heat conduction oil, to meet the acid resistance, high temperature resistance, wear resistance, corrosion resistance and other different working environment process needs.Can be designed and manufactured according to the requirements of customer process.

Description of the main structure of the reactor

The reactor is mainly composed of the inner tank, jacket, agitator and supporting seat (the thermal insulation structure can be adopted according to the technological requirements).

1. The inner tank is made of stainless steel (SUS304, SUS316L or SUS321) as required by the process. The inner surface is treated with mirror polishing.

2. The jacket shall be made of stainless steel (SUS304) or carbon steel (Q235-B) as required by the process.

3. Suitable diameter to height ratio design, customized mixing device as required;The stirring shaft seal adopts the pressure-resistant sanitary mechanical sealing device to maintain the working pressure in the tank and prevent the material leakage in the tank from causing unnecessary pollution and material loss.

4. The supporting type shall adopt the hanging ear type or the landing leg type according to the operation requirements.

Drawing

 Appliance:

  Widely used for Reaction, evaporation, synthesis, polymerization, saponification, sulfonation, chlorination and nitrification in chemical, food, coating, hot melt adhesive, silicone, coating, medicine, petrochemical production

Technical information need client to supply:

1. One hour capacity/output
2. Pressure requirement: if have pressure or negative pressure(need draw pressure)
3. Material required if need carbonate steel or sus304 or 316 stainless steel.some is touch product is stainless steel, outside carbonate steel
4. If need heating? If need, What temperature need?
5. If need cooling , if need, what temperature?
6. If need draw vacuum? Some have bubble when mix, need draw vacuum, thickness bigger.
7. What volume requirement? Material capacity sus304...basic sus304 touch stainless steel, outside carbonate steel
8. Which kind material need mix ? mixing type need ? main it is paddle stirring ,anchor stirring is most common type.

 

Pre-Sale Stage

Provide Chemical Process , Project Drawing and Suitable Equipment Model according to customer's request, for accurate design and quote, please kindly advise below:
1. Working Volume
2. Working Temperature
3. Working Pressure
4. Reactor material and inside medium
5. With mixer/agitator or not

Production Stage

Whole time report for manufacture status;
Inspection video for quality checking;
Full set Engineering Documents, include User Manual, General Drawing, Electric Circuit Drawing, All Related Test Report, Approval Certificate.

After Sale Stage

Life long service for all equipment;
Free spare parts in warranty period;
Discount price for all spare parts after warranty period;
Technical consulting is always for free.

Training & Installation

Arrange engineer to assist customer in equipment assembly and installation;
Training workers to use machine properly.

Specification of External half-pipe coil Reactor
 

Type Item	500L	1000L	1500L	2000L	3000L	5000L	8000L	10000L	15000L	20000L	25000L	30000L	35000L
Cylinder Size mm	900×800	1100×1200	1300×1200	1400×15300	1600×1500	1800×2000	2100×22000	2200×2500	2600×2800	2800×3000	3000×3400	3200×3500	3200×4000
Actual Capacity L	699	1400	2166	3000	4066	6600	10038	12300	19456	24205	31084	36706	40725
Outer Tube Size mm	Φ76/2	Φ76/2	Φ76/2	Φ76/2	Φ89/2	Φ89/2	Φ89/2	Φ89/2	Φ89/2	Φ89/2	Φ89/2	Φ89/2	Φ89/2
Heating Area m^2	1.7	2.6	3.8	4.5	5.8	7.5	11	13.2	18.6	21	26	30	33
Inner Coil Size mm	Φ38	Φ45	Φ45	Φ45	Φ45	Φ57	Φ57	Φ57	Φ57	Φ57	Φ57	Φ57	Φ57
Cooling Area m^2	1.6	2.7	3.6	4.3	5.7	8	11	13	18	21	25	30	33
Motor Power kw	3	4	5.5	5.5	7.5	11	15	18.5	22	30	37	45	55

 

Container loading process photo: