Automatic Carbonated Beverage Soft Drink Water Filling Machine Production Line

• Customization: Available
• Type: Reflux Type Filling Machine
• Automatic Grade: Automatic
• Model NO.: DCGF
• Material Type: Liquid
• Filling Valve Head: Multi-Head
• Feed Cylinder Structure: Multi-Room Feeding
• Dosing Device: Capacity Cup
• Filling Principle: Pressure
• Packaging Container Lifting Structure: Chute Pneumatic Combination Lifting
• Structure: Rotary
• Packaging: Bottle
• Packaging Material: Plastic
• New Frame Filler: More Strong Frame SUS304 with Handle
• New Capping Head: Good Capping Character
• New Capping Elevator: Avoid Cap Inverse Avoid Abrasion
• Delivery Time: 30-50day
• Guarantee: One and Half Year
• Transport Package: Wooden Case
• Specification: 8-8-3 16-12-6 24-24-8 32-32-10 40-40-12 50-50-15
• Trademark: tango
• Origin: Zhangjiagang
• HS Code: 8422301090
• Production Capacity: 200set/Year

Product Description

Automatic carbonated beverage Soft Drink Water Filling Machine production line 


For filling carbonated drink contains washing, filling and capping
With complete automation, suitable for filling carbonated drink into polyester bottles And PET bottles. It can be used for all kinds of bottles. The bottleneck blocking makes The process of changing bottles easily by only adjusting the height of conveyor chain.
The filling process adopts the micro-pressure technology, Which makes filling process faster and more stable

Machine Features

1) Compact structure, good shape, easy operation, high automation degree and low labor Intensity

2) Adopts the technology of direct contact air conveyor and bottle inlet poking wheel, instead Of "feeding screw" and "conveyor"; Thus making it is easy to change the bottle shape.

3) Adopts bottle neck clamping technology which removes the need for changing the height Of the bottle; Just change the parts which are relevant to the bottle diameter, such as the are Guide plate and poking wheel

4) Special stainless steel bottle gripper of rinser does not touch the bottle screw part, thereby Avoiding secondary contamination

5) All parts directly contacting the media adopt food stage stainless steel, without dead Angles, so they can be cleaned easily

6) Diaphragm adjustment valve controls the inlet flow rate of liquids, and can keep the slight Turbulence of liquids level in the solution barrel and ensure accuracy in filling

7) Automatically closes feeding valve if there is no bottle on the machine, thus avoiding the Loss of aqueous feed.

8) Fills automatically with high speed and accurate control of liquid level.

9) High filling speed and mass flow rate, high precision of filling valve and control of liquids Level is accurate and without loss.

10) Equipped with perfect CIP control loop and program and cleaning devices on the spot

11) The "capping head" adopts a magnetic constant- Torque device to ensure high capping quality without damage

12) Adopts efficient cap settling system with perfect cap feeding and protection device

13) Adopts spiral descent fashion for the support plate for bottom of bottle at the outlet Thumb wheel, which removes the need for adjusting the input height for exchanging bottle Models

14) Equipped with perfect protection system to prevent overload, and protect facilities and Operators efficiently.

15) Applying touch screen, it fully realizes the man-Machine conversation whereas the status of device running is clear at a glance

16) The primary electric components such as touch screen, PLC and transducer all Adopt well known import products.

17) These air control components all adopt SMC products made in Japan. Sparkling water bottling machine

Blow molding machine



Full-automatic blow molding machine use FESTO parts It's widely to produce all kinds PET bottles. It can produce 0.1L -2L bottle with 2 or 4, 6 cavity mold. It's the best choose for the carbonated, mineral, pesticide, cosmetics, wide-mouth and water, oil and other packing container making company.

Water treatment system

Booster pressure pump

Silica sand filter

Technical Parameter:
Operating Temperature 5- - 40 degree(Special temperature can be customized. )
Operating filtration speed (m/h) 5- - 12m/h Max. 15 m/h
Silica sand filter (multi-medium filter)
Mainly used for remove, water inside suspend, glue body ect

Active carbonated filter

Usage: Mainly used for remove water inside smeel, Residual chlorine, chlorine and heavy metal, reduce color and super water quality.
Sodium iron exchange filter
Mainly used for remove water inside calcium and magnesium
Precision filter
Mainly used for water inside small purifty

RO 1-grade RO


Usage: Used for remove bacteria, ham organ, remoe heavy metal and salt; Adjust water fracture. It is ideal facility, high criterion pure drinking water. Main design date:

UV sterilizer

Purify water sterilizer: Power supply, pure water, separate supply water, meidicine water...


Gas contain carbonated beverage filling machine



Usage:

Washing, filling and capping 3 in 1 monoblock is used for filling carbonated beverage into PET bottle. Full automatically; It can finish washing (bottle), filling and capping three jobs in the one machine.

Primary features:

1) Compact conformation, good shape, cozy operation, excellent automaticity and poor labor intensity.

2) Only exchanging "star wheel", "feeding screw" and "arc guide plate" while exchanging model of bottle to be need.

3) The all parts directly contacted with media are all adopted with food stage stainless steel without dead angle, so they can be cleaned easily.

4) Adopting advanced valve to control the inlet flow rate of liquids. It can keep the slight turbulence of liquids level in the solution barrel and ensure the accuracy in filling.

5) Closing feeding valve automatically while no bottle on machine avoiding the loss of aqueous feet. Filling automatically with a high speed and the control of liquids level is accurate.

6) High filling speed and mass flow rate, high precision of filling valve and control of liquids level is accurate and without loss.

7) The "capping head" is adopted magnetic-constant-torque device to ensure the high capping quality and without damages.

8) Adopting efficient cap settling system which carried perfect cap feeding and protection device.

9) It is adopted spiral descent fashion for the support plate for bottom of bottle at the outlet thumb wheel. And to adjust the input height is not necessary for exchanging model of bottle.

10) Carried the perfect protection system to overload, it can be used to protect facilities and operators efficiently.

11) Because of applying touch screen for operation, it is possible to realize man-machine conversation whereas the status of device running is clear at a glance.

12) The primary electric components such as touch screen\PLC\transducer etc. Are all adopted with world famous products.

 
  Description:

(1) This Mineral Water Bottling Plant is mainly used for washing, filling and capping PET bottle which can fill non- carbonated drinks such as mineral water, pure water, wine and so on. 

(2) Bottle washing, filling and capping are achieved in one machine. 

(3) The contact time is shorten between material and the outside. And improved the health conditions, production capacity and economic benefits. 

(4) CGF series Mineral Water Bottling Plant adopts hanging type conveying-bottle structure to make changing bottle mold more convenient, faster and more laborsaving. 

(5) The main machine adopts advanced PLC control technology. The key electric elements adopt Mitsubishi, Omron, Siemens, etc international famous products. 

Parameter:
 

Model (CGFB)	16-12-6	18-18-6	24-24-8	32-32-10	40-40-12	50-50-15
Washing head	16	18	24	32	40	50
Filling head	12	18	24	32	40	50
Capping head	6	6	8	10	12	15
Capacity(500ml)	4000BPH	6000BPH	1000BPH	1200BPH	16000BPH	24000BPH
Power	3.8kw	4.3kw	6.5kw	8.7kw	9.5kw	12kw
Overall size L*W*H	3050*2000*2400mm	3170*2070*2400mm	4070*2350*2400mm	5100*2600*2400mm	6250*3050*2400mm	7500*3900*2400mm

Light checker

Usage: For checking if filled bottle inside have impurify

Videojet ink jet printer  
 ink jet printer is beverage, food, chemistry, medicine ect industry facility.  

Series small kind videojet super product.

Sleeve labeling machine



Production capacity: 9000-21000b/h(take label length 80mmbottle type 500ml as norm)

Label specification: φ 30~125mm

Bottle &can diameter: φ 28~125mm;

Label length: 30~250mm;

Label thickness: ≥ 0.035mm;

Label material: PVC/PET/OPS;

Main machine power: 3KW(220V, 50Hz)

External size: 850× 800× 2180mm

WD-150A PE film wrapping machine

Facility external size: L5050× W3300× H2100mm

Wrapping max size: L600× W400× H350mm

Shrinkage film size: PE, PVC, POF<o: P>

Shrinkage thermo thickness: 0.03-0.15mm

Thermo shrinkage tunnel temperature: 160 - 260° Can adjust at will.

Max output per minute: 10

Facility power: 18Kw

Actual power: 15Kw/h

Pressure requirement: 380/220V

Facility weight: 1.2T

Fan machine: 1.1Kw 2set 380V, 65W 4set 380V

Technical condition and requirement:

Package type:
(1) 350/500/550/600ml---Four type of package.
Big bag: 4*6, 4*5; Small bag: 3*4, 3*5

(2)1L/1.5L/2L/2.5L big bag: 3*3, 3*4; Small bag, 2*2, 2*3
Four type of package

Item	Technical parameter
Working position	Bottle washing-18,filling-18head,capping-6head
Max capacity	5000-6000b/h (500ml)
Applieed bottle type	D=50~100mm, H=150~320mm
Filling type	Two time open valve, rated quantity filling
Filling precision	±1mm
Bottle washing time	2s-2.5s
Bottle washing water pressure	0.2~0.25 Mpa
Capping torsion	0.6~2.8Nm(can adjust)
Overall size	L2520×W2020×H2300(mm)
Facility weight	3500(KG)
Main machine power	3.5KW

 

Name	Country	Brand
Water pump	China	Nanfang pump
Main motor	Swiss	ABB
PLC	Japan	Mitsubishi
Frequency convertor	Japan	Mitsubishi
Touch screen	Taiwan	WEIVEW
Photocel switch	Japan	Omron
Approach switch	Japan	Omron
Sensor	France	Schneider
Contactor	France	Schneider
Liquid controller	Japan	Omron
Pneumatic component	Taiwan	Airtac
Stainless steel	304 2B
Working table board tickness	22mm
U-Bar	150*60 model,. 5mm wall thickness square pipe
Table hole	CNC boring
shaft	3A
Filling valve	Number controlling machining
Filling tank	With sealing design
Liquid sealing head	Wuxi beihai sealer
Filling solid	Casting parts
Filling liquid support	Drop type
Capping head	Computer controlling, thermo treatment, special steel
Capping fix	1pcs, full stainless steel
Capping total form	Demote and promote type
Main shaft leak-proof design	have

Juice filling machine



Usage:

Washing, filling and capping 3 in 1 monoblock is used for filling carbonated beverage into PET bottle. Full automatically; It can finish washing (bottle), filling and capping three jobs in the one machine.

Primary features:

1) Compact conformation, good shape, cozy operation, excellent automaticity and poor labor intensity.

2) Only exchanging "star wheel", "feeding screw" and "arc guide plate" while exchanging model of bottle to be need.

3) The all parts directly contacted with media are all adopted with food stage stainless steel without dead angle, so they can be cleaned easily.

4) Adopting advanced valve to control the inlet flow rate of liquids. It can keep the slight turbulence of liquids level in the solution barrel and ensure the accuracy in filling.

5) Closing feeding valve automatically while no bottle on machine avoiding the loss of aqueous feet. Filling automatically with a high speed and the control of liquids level is accurate.

6) High filling speed and mass flow rate, high precision of filling valve and control of liquids level is accurate and without loss.

7) The "capping head" is adopted magnetic-constant-torque device to ensure the high capping quality and without damages.

8) Adopting efficient cap settling system which carried perfect cap feeding and protection device.

9) It is adopted spiral descent fashion for the support plate for bottom of bottle at the outlet thumb wheel. And to adjust the input height is not necessary for exchanging model of bottle.

10) Carried the perfect protection system to overload, it can be used to protect facilities and operators efficiently.

11) Because of applying touch screen for operation, it is possible to realize man-machine conversation whereas the status of device running is clear at a glance.

12) The primary electric components such as touch screen\PLC\transducer etc. Are all adopted with world famous products.

 
  Description:

(1) This Mineral Water Bottling Plant is mainly used for washing, filling and capping PET bottle which can fill non- carbonated drinks such as mineral water, pure water, wine and so on. 

(2) Bottle washing, filling and capping are achieved in one machine. 

(3) The contact time is shorten between material and the outside. And improved the health conditions, production capacity and economic benefits. 

(4) CGF series Mineral Water Bottling Plant adopts hanging type conveying-bottle structure to make changing bottle mold more convenient, faster and more laborsaving. 

(5) The main machine adopts advanced PLC control technology. The key electric elements adopt Mitsubishi, Omron, Siemens, etc international famous products. 

Parameter:
 

Model (CGFB)	16-12-6	18-18-6	24-24-8	32-32-10	40-40-12	50-50-15
Washing head	16	18	24	32	40	50
Filling head	12	18	24	32	40	50
Capping head	6	6	8	10	12	15
Capacity(500ml)	4000BPH	6000BPH	1000BPH	1200BPH	16000BPH	24000BPH
Power	3.8kw	4.3kw	6.5kw	8.7kw	9.5kw	12kw
Overall size L*W*H	3050*2000*2400mm	3170*2070*2400mm	4070*2350*2400mm	5100*2600*2400mm	6250*3050*2400mm	7500*3900*2400mm

Water Filling machine


 

Name	Country	Brand
Water pump	China	Nanfang pump
Main motor	Swiss	ABB
PLC	Japan	Mitsubishi
Frequency convertor	Japan	Mitsubishi
Touch screen	Taiwan	WEIVEW
Photocel switch	Japan	Omron
Approach switch	Japan	Omron
Sensor	France	Schneider
Contactor	France	Schneider
Liquid controller	Japan	Omron
Pneumatic component	Taiwan	Airtac
Stainless steel	304 2B
Working table board tickness	22mm
U-Bar	150*60 model,. 5mm wall thickness square pipe
Table hole	CNC boring
shaft	3A
Filling valve	Number controlling maching
Filling tank	With sealing design
Liquid sealing head	Wuxi beihai sealer
Filling solid	Casting parts
Filling liquid support	Drop type
Capping head	Computer controlling, thermo treatment, special steel
Capping fix	1pcs, full stainless steel
Capping total form	Demote and promote type
Main shaft leak-proof design	have

 Summary

(1) This Mineral Water Bottling Plant is mainly used for washing, filling and capping PET bottle which can fill non- carbonated drinks such as mineral water, pure water, wine and so on. 

(2) Bottle washing, filling and capping are achieved in one machine. 

(3) The contact time is shorten between material and the outside. And improved the health conditions, production capacity and economic benefits. 

(4) CGF series Mineral Water Bottling Plant adopts hanging type conveying-bottle structure to make changing bottle mold more convenient, faster and more laborsaving. 

(5) The main machine adopts advanced PLC control technology. The key electric elements adopt Mitsubishi, Omron, Siemens, etc international famous products. 

 
 

Model (CGFB)	16-12-6	18-18-6	24-24-8	32-32-10	40-40-12	50-50-15
Washing head	16	18	24	32	40	50
Filling head	12	18	24	32	40	50
Capping head	6	6	8	10	12	15
Capacity(500ml)	4000BPH	6000BPH	1000BPH	1200BPH	16000BPH	24000BPH
Power	3.8kw	4.3kw	6.5kw	8.7kw	9.5kw	12kw
Overall size L*W*H	3050*2000*2400mm	3170*2070*2400mm	4070*2350*2400mm	5100*2600*2400mm	6250*3050*2400mm	7500*3900*2400mm

 After sale service

1. Welcome to consult us for offer and technical solution:

2. free design workshop layout as workshop space.

3. free check raw material quality report to match suit water treatment system.

4. Engineer install and train client how to use and maintain machine

5. one year guarantee

6. if some client urgently need machine, we can ship machine half month under supply caps and bottle samples to meet with client quick need.

Some basic details need buyer support:

1. bottle and cap samples

2. workshop space length and width size

3. source water quality report

4. capacity requirement, we will match solution as it. we have capacity from 1000bph to 24000bph

5. and other details need check

6. for more,can talk us 86-13739169728

We also supply Raw material required for filling line required:

preform&cap &label&PE film
 
Workshop

 
  Usage: 

washing, filling and capping 3 in 1 monoblock is used for filling
 carbonated beverage into PET bottle. Full automatically; it can finish
 washing (bottle), filling and capping three jobs in the one machine.<o:p>

Primary features:
 
    1) Compact conformation, good shape, cozy operation, excellent automaticity  and poor labor intensity.
 
  2) Only exchanging "star wheel", "feeding screw" and "arc guide plate" while  exchanging model of bottle to be need.
 
  3) The all parts directly contacted with media are all adopted with food stage stainless steel without dead angle, so they can be cleaned easily.
 
  4) Adopting advanced valve to control the inlet flow rate of liquids. It can keep the slight turbulence of liquids level in the solution barrel and ensure the 
accuracy in filling.
 
  5) Closing feeding valve automatically while no bottle on machine avoiding the loss of aqueous feet. Filling automatically with a high speed and the control 
of liquids level is accurate. 
 
  6) High filling speed and mass flow rate, high precision of filling valve and control of liquids level is accurate and without loss.
 
  7) The "capping head" is adopted magnetic-constant-torque device to ensure the high capping quality and without damages.
 
  8) Adopting efficient cap settling system which carried perfect cap feeding and protection device.
 
  9) It is adopted spiral descent fashion for the support plate for bottom of bottle at the outlet thumb wheel. And to adjust the input height is not necessary for exchanging model of bottle.
 
  10) Carried the perfect protection system to overload, it can be used to protect facilities and operators efficiently. 
 
  11) Because of applying touch screen for operation, it is possible to realize machine conversation whereas the status of device running is clear at a
glance.
 
  12) The primary electric components such as touch screen\PLC\transducer etc. are all adopted with world famous products.
 
Main parameter:
 
  Production capacity: 5000-21000B/H
  Filling volume:250-2000ml
  Location mode:Liquid surface positioning
  Suitable bottle size:bottleneckΦ50-Φ100mm,
         bottle height: about 150-320mm,PVC,PET 
        Transmission way:3 KW 
        motortriangle belt drive WPO135 
        worm reducer(I=30:1)
Total power:7.5KW
 Water consumption:washing consumption 1-2T/H+ filling consumption3-4T/H
  weight:about 6500
overall size:L3000*W2200*H2900mm

 Character:
(1).This machine contains washing, filling and capping with complete automation.
(2). It is suitable for filling all kinds of carbonated drinks such as coco cola, soda 
    water etc into polyester bottles and PET bottles.

Parameter:

Model	DCGF 16126	DCGF 18186	DCGF 24248	DCGF 32328	DCGF 404010	DCGF 484812	DCGF 606015	DCGF808020
Heads of washing, filling, sealing	16-12-6	18-18-6	24-24-8	32-32-8	40-40-10	48-48-12	60-60-15	80-80-20
Production capacity(bottle/hour)	3000-4000	5000-7000	8000-12000	12000-15000	16000-18000	20000-24000	24000-28000	36000-40000
Suitable bottle height	H=170-320	Φ=50-100 (3301500ml)
Spraying pressure	0.25-0.3
Total Power	1.5+0.37	2.2+0.37	3+0.45+ 0.25	5.5	7.5	11	15	19
Overall dimension(L×W×H)	2300× 1680× 2650	2500× 1760× 2650	3100× 2100× 2650	3800× 2800× 2650	4000× 3300× 3400	4850× 3650× 3300	6500× 5400× 3500	7650×6400×2700
Weight	2600kg	3500kg	4650kg	6800kg	8500kg	1000kg	12500kg	16000kg

 
Gas&beverage mixing machine
one tank

Capacity(kg/h)	QHS-1500		QHS-2500	QHS-5000
Mixing ratio range wide(water:sugar)	3:1-10:1
Gas contain quantity (CO2H2O volume ratio)	>2.6
Cold cooling water entrance temperature(ºC)	3-5
Pre-carbonization tank syrup tank working pressure  (Mpa)	0.05-0.08
Saving tank working pressure (Mpa)	0.2-0.5
Power(kw)	1.5kw	2.42kw		5.9kw
Overall size(mm)	1200*1000 *1800mm	1500*1000 *2000mm		3000*2000 *3000mm
Weight(kg)	600kg	1000kg		3000kg

Production line technology flow:


Cooperate electricity brand:

After sale service

1. Welcome to consult us for offer and technical solution:

2. free design workshop layout as workshop space.

3. free check raw material quality report to match suit water treatment system.

4. Engineer install and train client how to use and maintain machine

5. one year guarantee

6. if some client urgently need machine, we can ship machine half month under supply caps and bottle samples to meet with client quick need.

Some basic details need buyer support:

1. bottle and cap samples

2. workshop space length and width size

3. source water quality report

4. capacity requirement, we will match solution as it. we have capacity from 1000bph to 24000bph

5.  For carbonted beverage, it havee three mixer, one mixing tank, three mixing tank, high mixing ration mixing tank.

6. for more,can talk us 86-13739169728

We also supply Raw material required for filling line required: