Automatic Bottle Sorting Machine Un-Scrambler for Pet Bottle Beverage Filling Machine Production Line

• Customization: Available
• Processing Material: Bottle Can
• Application: Fruit, Dairy, Beverage
• Model NO.: LP-12
• Customized: Customized
• Power Source: Electric
• Automatic Grade: Automatic
• Advantage 1: Bottle Sorting Before Filling
• Model: Lp-12 Lp-8 Lp-10
• Delivery Time: 30-50day
• Guarantee: One Year
• Suit Bottle Tye: 200ml-2000ml
• Transport Package: Wooden Case
• Specification: LP-8 LP-10 LP-12 LP-14 LP-16 LP-18 LP-20
• Trademark: tango
• Origin: Zhangjiagang
• HS Code: 8422301090
• Production Capacity: 30 Set Per Month

Product Description

Automatic Bottle Sorting Machine Un-scrambler for pet bottle beverage filling machine production line


LP-12 series each hour 5000-6000bph, use mechanism movement to finish plastic bottle in order to filling Machine air conveyor, can meet with filling machine auto production requirement. 


(1)Main character

Main motor reducer adopt to torsion limit fracture, to avoid accur Failure break machine.
Adopt to two time push sort bottle fracture, ensure each drop bottle Location all have bottle, enhance exit bottle efficiency.

Adopt to hange bottle mouth air conveyor, avoid bottle turn Over when at conveyor.
Set break bottle elimination insistute.

Set bottle block testor, when block bottle, auto halt and Alarm.
Set no bottle testor, used for send signal to elevator, Elevator will auto supply bottle.
Transport air conveyor load sensor switch, used for control Un-scrambler start.

Un-scrambler set lubricator fitting, can convenient supply gear, bearing and cam fill lubrication oil.
Set fix door and mould exchange door.
Frequency convertor: Japan MITSUBISHI
Electricity component: DELIXI
PLC: Japan MITSUBISHI
Sensor test: Autonics
Gas line system adopt to Taiwan: AIRTAC


(2)Technology parameter:

Working position: 12PCS
Rating production capacity: 5000-6000bph
Max high production capacity: 6000bph
Gas source pressure: 0.6Mpa
Usage gas quantity: 2M³ /min
Applied bottle type: Diameter: 50-90(mm);
Bottle height: 165-305(mm)

Summary:

Un-scrambler are national advanced bottle unscrambling equipment, which are based on world advanced technology, designed and developed according to our country's developing trend of high speed and automation of drink's filling equipment.
The main machine has cylinder appearance with adjustable feet at the bottom for changing machine's height and level.In the cylinder, there is a rotating cylinder, and outside of rotating cylinder, there is the dropping bottle slot, the inner side is equipped with lifting device, which the amount is the same with dropping bottle slots.At the center of machine, there is a fixed umbrella shape tower.When the lifting device send out short of bottle message according to the bottle detecting device on the tower, bottle will drop onto umbrella shape tower from top center of the machine, then enter lifting device from the edge of tower.Under the action of cam, the lifting device pushes bottle into the bottle slot.After unscrambling in the slot, the bottle rotates along with bottle slot to the exit of unscrambler.The poking bottle starwheel at the exit will push the bottle into air convey way.The starwheel joins shaft of main motor through time geared belt.



Different bottle type change mold


Main character

Main motor reducer adopt to torsion limit fracture, to avoid accur Failure break machine.
Adopt to two time push sort bottle fracture, ensure each drop bottle Location all have bottle, enhance exit bottle efficiency.
Adopt to hange bottle mouth air conveyor, avoid bottle turn Over when at conveyor.
Set break bottle elimination insistute.
Set bottle block testor, when block bottle, auto halt and Alarm.
Set no bottle testor, used for send signal to elevator, Elevator will auto supply bottle.
Transport air conveyor load sensor switch, used for control Un-scrambler start.
Un-scrambler set lubricator fitting, can convenient supply gear, bearing and cam fill lubrication oil. 
 

Technical parameters:
 

No	LP-8	LP-10	LP-12	LP-14	LP-16	LP-18	LP-20
Capacity	2000bph	5000bph	8000bph	10000bph	12000bph	15000bph	20000bph
Air source	Pressure 0.75MPa, air quantity 800L/m	Pressure 0.75MPa, air quantity 800L/m	Pressure 0.75MPa, air quantity 800L/m	Pressure 0.75MPa, air quantity 800L/m	Pressure 0.75MPa, air quantity 800L/m	Pressure 0.75MPa, air quantity 800L/m	Pressure 0.75MPa, air quantity 800L/m
Power supply	220V,60Hz	220V,60Hz	220V,60Hz	220V,60Hz	220V,60Hz	220V,60Hz	220V,60Hz
Main machine power	1.5KW	1.5KW	1.5KW	1.5KW	1.5KW	1.5KW	1.5KW
Fan power	2.2KW	2.2KW	2.2KW	2.2KW	2.2KW	2.2KW	2.2KW
Elevator power	0.75KW	0.75KW	0.75KW	0.75KW	0.75KW	0.75KW	0.75KW
Weight	1800kg	1800kg	1800kg	1800kg	1800kg	1800kg	1800kg
Working position	8	10	12	14	16	18	20

Full-automatic blow molding machine use FESTO parts It's widely to produce all kinds PET bottles. It can produce 0.1L -2L bottle with 2 or 4, 6 cavity mold. It's the best choose for the carbonated, mineral, pesticide, cosmetics, wide-mouth and water, oil and other packing container making company.



Water treatment system


Silica sand filter

Technical Parameter:
Operating Temperature 5- - 40 degree(Special temperature can be customized. )
Operating filtration speed (m/h) 5- - 12m/h Max. 15 m/h
Silica sand filter (multi-medium filter)
Mainly used for remove, water inside suspend, glue body ect

Active carbonated filter

Usage: Mainly used for remove water inside smeel, Residual chlorine, chlorine and heavy metal, reduce color and super water quality.
Sodium iron exchange filter
Mainly used for remove water inside calcium and magnesium
Precision filter
Mainly used for water inside small purifty

RO 1-grade RO
Usage: Used for remove bacteria, ham organ, remoe heavy metal and salt; Adjust water fracture. It is ideal facility, high criterion pure drinking water. Main design date:

UV sterilizer

Purify water sterilizer: Power supply, pure water, separate supply water, meidicine water...

Washing-filling-capping 3-IN-1 Unit Filling machine

 


Whole machine clamp bottle bottle neck transport, steadily conveyor reliable, deduce machine stop failure, just need exchange very few exchange parts, can apply to multi-kind bottle type productyion requirement, ecliminate to abrasion to bottle body, steadily transport. Filling method is micro grative type filling, en-heighten filling speed, filling precision and production capacity. Capping method adopt to France import that is catch cap, then capping. It is special for pure water filling, whole fracture is new design, strong application, safe reliable manipulation, high auto degree.

Light checker

Usage: For checking if filled bottle inside have impurify

Videojet ink jet printer  

Videojet  ink jet printer is beverage, food, chemistry, medicine ect industry facility. It is videojet 1000

Series small kind videojet super product.


Sleeve labeling machine



Production capacity: 9000-21000b/h(take label length 80mmbottle type 500ml as norm)

Label specification: φ 30~125mm

Bottle &can diameter: φ 28~125mm;

Label length: 30~250mm;

Label thickness: ≥ 0.035mm;

Label material: PVC/PET/OPS;

Main machine power: 3KW(220V, 50Hz)

External size: 850× 800× 2180mm


WD-150A PE film wrapping machine



Facility external size: L5050× W3300× H2100mm

Wrapping max size: L600× W400× H350mm

Shrinkage film size: PE, PVC, POF<o: P>

Shrinkage thermo thickness: 0.03-0.15mm

Thermo shrinkage tunnel temperature: 160 - 260° Can adjust at will.

Max output per minute: 10

Facility power: 18Kw

Actual power: 15Kw/h

Pressure requirement: 380/220V

Facility weight: 1.2T

Fan machine: 1.1Kw 2set 380V, 65W 4set 380V

Technical condition and requirement:

Package type:

(1) 350/500/550/600ml---Four type of package.
Big bag: 4*6, 4*5; Small bag: 3*4, 3*5

(2)1L/1.5L/2L/2.5L

big bag: 3*3, 3*4; Small bag, 2*2, 2*3
Four type of package
 

Item	Technical parameter
Working position	Bottle washing-18,filling-18head,capping-6head
Max capacity	5000-6000b/h (500ml)
Applieed bottle type	D=50~100mm, H=150~320mm
Filling type	Two time open valve, rated quantity filling
Filling precision	±1mm
Bottle washing time	2s-2.5s
Bottle washing water pressure	0.2~0.25 Mpa
Capping torsion	0.6~2.8Nm(can adjust)
Overall size	L2520×W2020×H2300(mm)
Facility weight	3500(KG)
Main machine power	3.5KW

 

Name	Country	Brand
Water pump	China	Nanfang pump
Main motor	Swiss	ABB
PLC	Japan	Mitsubishi
Frequency convertor	Japan	Mitsubishi
Touch screen	Taiwan	WEIVEW
Photocel switch	Japan	Omron
Approach switch	Japan	Omron
Sensor	France	Schneider
Contactor	France	Schneider
Liquid controller	Japan	Omron
Pneumatic component	Taiwan	Airtac
Stainless steel	304 2B
Working table board tickness	22mm
U-Bar	150*60 model,. 5mm wall thickness square pipe
Table hole	CNC boring
shaft	3A
Filling valve	Number controlling machining
Filling tank	With sealing design
Liquid sealing head	Wuxi beihai sealer
Filling solid	Casting parts
Filling liquid support	Drop type
Capping head	Computer controlling, thermo treatment, special steel
Capping fix	1pcs, full stainless steel
Capping total form	Demote and promote type
Main shaft leak-proof design	have

After sale service

1.Welcome to consult us for offer and technical solution:

2.Free design workshop layout as workshop space.

3.Free check raw material quality report to match suit water treatment system.

4.Engineer install and train client how to use and maintain machine

5.One year guarantee

6.If some client urgently need machine, we can ship machine half month under supply caps and bottle samples to meet with client quick need.

Some basic details need buyer support:

1.Bottle and cap samples

2.Workshop space length and width size

3.Source water quality report

4.Capacity requirement, we will match solution as it.We have capacity from 1000bph to 24000bph

5.For juice, depend on juice source different, technology difference.Such as fruit, juice power, condensation juice.

6.For more,can talk us 86-13739169728

We also supply Raw material required for filling line required:

Preform&cap &label&PE film

 Summary:

Un-scrambler are national advanced bottle unscrambling equipment, which are based on world advanced technology, designed and developed according to our country's developing trend of high speed and automation of drink's filling equipment.
The main machine has cylinder appearance with adjustable feet at the bottom for changing machine's height and level.In the cylinder, there is a rotating cylinder, and outside of rotating cylinder, there is the dropping bottle slot, the inner side is equipped with lifting device, which the amount is the same with dropping bottle slots.At the center of machine, there is a fixed umbrella shape tower.When the lifting device send out short of bottle message according to the bottle detecting device on the tower, bottle will drop onto umbrella shape tower from top center of the machine, then enter lifting device from the edge of tower.Under the action of cam, the lifting device pushes bottle into the bottle slot.After unscrambling in the slot, the bottle rotates along with bottle slot to the exit of unscrambler.The poking bottle starwheel at the exit will push the bottle into air convey way.The starwheel joins shaft of main motor through time geared belt.


Main character
Main motor reducer adopt to torsion limit fracture, to avoid accur Failure break machine.
Adopt to two time push sort bottle fracture, ensure each drop bottle Location all have bottle, enhance exit bottle efficiency.
Adopt to hange bottle mouth air conveyor, avoid bottle turn Over when at conveyor.
Set break bottle elimination insistute.
Set bottle block testor, when block bottle, auto halt and Alarm.
Set no bottle testor, used for send signal to elevator, Elevator will auto supply bottle.
Transport air conveyor load sensor switch, used for control Un-scrambler start.
Un-scrambler set lubricator fitting, can convenient supply gear, bearing and cam fill lubrication oil. 
 

 Summary:

unscrambler are national advanced bottle unscrambling equipment, which are based on world advanced technology, designed and developed according to our country's developing trend of high speed and automation of drink's filling equipment.
The main machine has cylinder appearance with adjustable feet at the bottom for changing machine's height and level. In the cylinder, there is a rotating cylinder, and outside of rotating cylinder, there is the dropping bottle slot, the inner side is equipped with lifting device, which the amount is the same with dropping bottle slots. At the center of machine, there is a fixed umbrella shape tower. When the lifting device send out short of bottle message according to the bottle detecting device on the tower, bottle will drop onto umbrella shape tower from top center of the machine, then enter lifting device from the edge of tower. Under the action of cam, the lifting device pushes bottle into the bottle slot. After unscrambling in the slot, the bottle rotates along with bottle slot to the exit of unscrambler. The poking bottle starwheel at the exit will push the bottle into air convey way. The starwheel joins shaft of main motor through time geared belt.

Technical parameters:
 

No	LP-8	LP-10	LP-12	LP-14	LP-16	LP-18	LP-20
Capacity	2000bph	5000bph	8000bph	10000bph	12000bph	15000bph	20000bph
Air source	pressure 0.75mpa, air quantity 800l/m	Pressure 0.75mpa, air quantity 800l/m	Pressure 0.75mpa, air quantity 800l/m	Pressure 0.75mpa, air quantity 800l/m	Pressure 0.75mpa, air quantity 800l/m	Pressure 0.75mpa, air quantity 800l/m	Pressure 0.75mpa, air quantity 800l/m
Power supply	220V,60HZ	220V,60HZ	220V,60HZ	220V,60HZ	220V,60HZ	220V,60HZ	220V,60HZ
Main machine power	1.5KW	1.5KW	1.5KW	1.5KW	1.5KW	1.5KW	1.5KW
Fan power	2.2KW	2.2KW	2.2KW	2.2KW	2.2KW	2.2KW	2.2KW
Elevator power	0.75KW	0.75KW	0.75KW	0.75KW	0.75KW	0.75KW	0.75KW
weight	1800kg	1800kg	1800kg	1800kg	1800kg	1800kg	1800kg
Working position	8	10	12	14	16	18	20

After sale service

1. Welcome to consult us for offer and technical solution:

2. free design workshop layout as workshop space.

3. free check raw material quality report to match suit water treatment system.

4. Engineer install and train client how to use and maintain machine

5. one year guarantee

6. if some client urgently need machine, we can ship machine half month under supply caps and bottle samples to meet with client quick need.

Some basic details need buyer support:

1. bottle and cap samples

2. workshop space length and width size

3. source water quality report

4. capacity requirement, we will match solution as it. we have capacity from 1000bph to 24000bph

5.  For juice, depend on juice source different, technology difference.such as fruit, juice power, condensation juice.

6. for more,can talk us 86-13739169728

We also supply Raw material required for filling line required:

preform&cap &label&PE film