Complete 5gallon 19L Bottle Production Line

• Customization: Available
• Type: Volumetric Filling Machine
• Automatic Grade: Automatic
• Model NO.: CGF
• Material Type: Liquid
• Filling Valve Head: Multi-Head
• Feed Cylinder Structure: Single-Room Feeding
• Dosing Device: Plunger
• Filling Principle: Pressure
• Packaging Container Lifting Structure: Pneumatic Lifting
• Structure: Linear
• Packaging: Barrel
• Packaging Material: Plastic
• Advantage1: 2-3mm Thickness Plate
• Delivery Time: 30-50day
• Pump: Nanfang or Gunds Bump
• Cylinder: SMC Brand or Festo Brand
• Filling Type: Rotary Type or Linear Type
• Appliance: 3gallon,5gallon,10L,18.9L,20L
• Capacity: 100bph,240bph,300bph,450bph,600bph,900bph
• High Capacity: 900bph,1200bph,2000bph
• Guarantee: One Year
• Filling Ty[E: Rotary or Linear Washing Filling Cappingg
• Transport Package: Wooden Case
• Specification: QGF-240 QGF-300 QGF-450 QGF-600
• Trademark: tango
• Origin: Zhangjiagang, China
• HS Code: 8422309090
• Production Capacity: 200barrel,400barrel,600barrel,1200barrel,120barrel

Product Description

   Product description:

5Gallon drink Barrel filling packing machine production line 


 

Name	Model	Technical parameter	collocation
De-capper	BG-3	Overall size:1100*500*1800 Decapper-3pcs pressure:0.6Mpa Gas usage quantity:0.8m3/m Capacity can adjust	frame:38*38*2mm 304 Plate thickness:2mm cylinder:SMC Photoelectric: AUTONICS
Outter barrel brushing machine-rotary type	ST-2000	Overall size:1800*1200*1500 power:3KW 4pcs fur brush Water tank 1pcs,protect barrel break	frame:50*50*2 mm plate:3mm 304 Fur brush: nylon water bump:nanfang Motor: shanghai PLC:mitsubishi Travel switch:OMRON Contactor: siemens
Auto barrel elevator		Overall size:4200*1200*1500 Gas usage pressure:0.6Mpa Gas usage quantity:0.05m3/m power:0.37KW	frame:38*28*2  sus304 Pneumatic component:  SMC Approach switch Autonics
Washingmachine	QGF-2000	Overall size:8300*4200*2200mm power:heating 18KW       Other 6KW Promote washing, time can adjust, total working position:24pcs Gas consumption:0.6m3/m Pressure: 0.6Mpa 2pcs alkali liquid tank, first  85ºC Second  tank 60ºC	Frame :75*45*2 304 plate:3mm 304 Pipeline:sus316   Water bump:nanfang  Main cylinder: :SMC Other cylinder:SMC Photoelectric: AUTONICS  Spray nozzle:copy America spray nozzle technology alkali water tank sus316   Temperature control: joint venture company
Filling-capping 2-in-1 unit machine	rotary	Overall size:2900*2700*2000 power:5KW 16pcs rotary filling Chain capping capacity>1200bph Frequency convertor speed adjust  Flow meter filling	plate:1.5-2mm 304 Filling valve:316 Cap motor:shanghai   Cylinder:smc Filling bump:nanfang Inlet outlet thumble wheel :oil nylon Convertor: japan mitsubishi
Manipulation cabinet		Overall size:800*400*1000	2mm 304plate PLC:japan mitsubish  Touch screen: taiwan Contact:Siemens Air switch: siemens
Cap elevator	matching	Elevator Cap warehouse volume: 400pcs Power: 0.37KW Air usage quantity::0.05m3/m pressure:0.6Mpa Contain cap on-line sterilizer, top plate have transparent board	Photoelectric: AUTONICS  cylinder: SMC Frame board: SUS304 Bump: Nanfang
Light checker 2pcs	DJ-2	Overall size:600*400*200 20W*2	304 1.5mm material
Labeling machine
Shrink tunnel		Steam tunnel Overall size:1000*300mm Steam generator:12KW No barrel no jet steam	Steam generator:outside match Auto water inlet Steam tunnel sus304
Barrel elevator	Belt type	Overall size :2000*500*1100
conveyor		Empty barrel conveyor Power:3*0.75KW Finished product conveyor power:2*1.1KW	All chain all sus304 two chain, about 40m
Automatic bagging		Overall size:2500*1500*1500mm Power: 4.5kw Air pressure: 0.6mpa Gas usage quantity: 0.2m/m Capacity:2400bph	All sus304
Rotary stacker		Overall size: 3000*1500*2700mm Power:5.5kw Air pressure: 0.6Mpa Air quantity: 0.6m3/m Support board size:1100*1400mm Output:2000-2400bph Can load 1-3 layer

5gallon Blow molding machine


Blow molding machine is especially used to produce 3 gallon and 5 gallon bottles and is widely used to produce any shape of plastic from PET with neck finishes from 15mm-200mm.

5gallon filling line

1. Automatic de-capper

Automatic de-capper machinery specially work with barreled water producing line, which are for 5 Gallon barreled drinking water. 

2. Automatic barrel inner & outer brushing machine

ST series Automatic barrel inner & outer brushing machine specially work with 5 Gallon barreled water producing line. It is used for reducing the settling caused by the mineral water itself and some algae substances in the process of mineral water producing

3. Automatic barrel loader

The automatic barreled loading system reduce the secondary pollution caused from manual operation, conveying the barrel into the mainframe washing. High automation degree save the workers and increase the working efficiency.

4. QGF240 type barreled water producing line

Filling machine





5 gallon barrel water filling machine, water filling machine

It is used for filling the pure water, mineral water in PET bottle or PE barrel. We can supply the whole

Production line.

The machine is made of excellent stainless steel with the advantage of easily-rinsing and corruption-resistance. The main electrical parts adopt products with brand of Siemens and OMRON. Pneumatic parts adopt products with brand of AIRTAC. Both the inner and outer shower nozzle for washing barrel adopt the special technology equipment from American sprayer company. The machine works reliably and efficiently based on the compact structure and high automatic technology. It is the fully automatic barreled water producing equipment combined with machine, electronic and pneumatic components.

Main technical parameter

Model: QGF-240
Filling Heads: 2head
Filling Volume: 5 Gallon
Size of Barrel: 276× 490mm
Capacity: 240 barrels per hour
Power supply: 380V, 50Hz
Max power consumption 4 KW.
Power consumption is only 3.5kw while the machine works as each electrical part starts intermittently

Volume of using water: Filling 6T/H; (hot)alkali washing 2 T/H; Purified water washing 2T/H

There is 12 steps during the washing procedure:
1. Pre-washing, 2&3. Alkali washing, 4. Dropping 5&6 recycle water washing
7. Dropping 8&9 disinfect water washing 10&11 finish water washing
12. Dropping<Structure type: Gear wheel and rack transmission intermittently;
Pressure: 0.5~0.6MP, air consumption: 350L/M
Overall dimension: 4000*00*2200 mm

5. Light Check

The light check box adopts stainless steel protection outer garment with well lighted. It conforms to the hygiene standard of the country and be able to easily check the impurities, defect and granule inner and outer of the barrel.

6. Cap shrink tunnel

The temperature of thermal shrinking machine is adjustable continuously,
Which adapts different types of thermal shrinking film and various speeds.
It adopts high temperature material with good tempers of heat-protecting
And low-energy consuming.
 

Machine	Model	QGF-120	QGF-240	QGF-300	QGF-400	QGF-600
	Capacity (b/h)	120	240	360	480	600
	Filling head	1	2	3	4	5
	Overall size (mm)	3700*1600*1800	4000*1500*1800	4000*1580*1800	4000*1580*1800	5000*1850*1900
Power	Main machine (kw)	3.8	6.8	8.8	11	11
	Heating(kw)		9	10	12	12
Compressed air	Air pressure	0.6	0.6	0.6	0.6	0.6
	Air consumption	0.2	0.2	0.3	0.4	0.5
Lye	Inside rinse	20s*2	20s*2	20s*2	20s*2	20s*2
	Outside spray	20s*1	20s*1	20s*1	20s*1	20s*1
Circle water	Inside rinse	20s*2	20s*2	20s*2	20s*2	20s*2
	Outside spray	20s*1	20s*1	20s*1	20s*1	20s*1
Sterilizing water	Inside rinse	20s*2	20s*2	20s*2	20s*2	20s*2
	Outside spray	20s*1	20s*1	20s*1	20s*1	20s*1
Pure water	Inside rinse	20s*2	20s*2	20s*2	20s*2	20s*2
	Outside spray	20s*1	20s*1	20s*1	20s*1	20s*1
Pure water rinsing consumption		600	1000	1500	2000	2500

Summary

QGF240 type barreled water producing line is the core equipment in the 5 Gallon barreled drinking water producing line. It is the ideal equipment for mineral water, distilled water and purified water producing process. The machine is made of excellent stainless steel with the advantage of easily-rinsing and corruption-resistance. The main electrical parts adopt products with brand of Siemens and OMRON. Pneumatic parts adopt products with brand of AIRTAC. Both the inner and outer shower nozzle for washing barrel adopt the special technology equipment from American sprayer company. The machine works reliably and efficiently based on the compact structure and high automatic technology. It is the fully automatic barreled water producing equipment combined with machine, electronic and pneumatic components.

Machine	Model	QGF-120	QGF-240	QGF-300	QGF-400	QGF-600
	Capacity (b/h)	120	240	360	480	600
	Filling head	1	2	3	4	5
	Overall size (mm)	3700*1600*1800	4000*1500*1800	4000*1580*1800	4000*1580*1800	5000*1850*1900
Power	Main machine (kw)	3.8	6.8	8.8	11	11
	Heating(kw)		9	10	12	12
Compressed air	Air pressure	0.6	0.6	0.6	0.6	0.6
	Air consumption	0.2	0.2	0.3	0.4	0.5
Lye	Inside rinse	20s*2	20s*2	20s*2	20s*2	20s*2
	Outside spray	20s*1	20s*1	20s*1	20s*1	20s*1
Circle water	Inside rinse	20s*2	20s*2	20s*2	20s*2	20s*2
	Outside spray	20s*1	20s*1	20s*1	20s*1	20s*1
Sterilizing water	Inside rinse	20s*2	20s*2	20s*2	20s*2	20s*2
	Outside spray	20s*1	20s*1	20s*1	20s*1	20s*1
Pure water	Inside rinse	20s*2	20s*2	20s*2	20s*2	20s*2
	Outside spray	20s*1	20s*1	20s*1	20s*1	20s*1
Pure water rinsing consumption		600	1000	1500	2000	2500

Advantage:

 The whole machine is made of stainless steel.

2.This filling line specially produces 3&5 gallons barreled drinking water.
3.This series barreled filling production line integrates bottle washer, filler and sealer into one unit.
4.In order to achieve the purpose of washing and sterilizing, bottle washer adopts multiple liquid injections washing and disinfectant spray, and washing solution can be used circularly. The sealer can seal bottle caps automatically.
5. This filling line equips with water spraying device to sterilize caps of bottles in order to ensure those caps are aseptic and healthy.
6. This line also can automatically carry out bottle washing, sterilizing, filling, capping, counting and products discharging.
7. It has features of complete functional, novel design, and high degree of automation. It is a new kind of barreled water auto-producing line, which integrates mechanism, electricity and pneumatics technologies together.
8. It meets the demands of food hygiene. Its structure is reasonable and its operation is convenient.
 
9. It is ideal equipment for producing mineral water, super-pure water, space water and distilled water.
 
10. Its key parts are imported and their quality is reliable.
 
11. It is suitable for filling of all kinds of round and square barrels.
 
12. The production line adopts electric-program control. It has safe devices, such as interlock, signal, automatic check and so on.
 
5 gallon 3gallon and 5gallon Technical parameter:  

Type	QGF-100	QGF-240	QGF-300	QGF-450	QGF-600	QGF-900	QGF-1200
Filling heads	1	2	3	4	8	8	8
Barrel size(mm)	276*490
Capacity(b/h)	60-100	100-240	250-300	400	800	800	800
Gas pressure(MPa)	0.4-0.6	0.4-0.6	0.4-0.6	0.4-0.6	0.6	0.6	0.6
Gas consumption(m3/min)	0.37	0.37	0.6	0.8	1	1.5	1.8
Motor power (kw)	1.38	1.75	3.8	3.8	7.5	9.75	13.5
Rated voltage	380V/50HZ
Weight (kg)	680	800	1500	2100	3000	3500	4500

After sale service

1. Welcome to consult us for offer and technical solution:

2. free design workshop layout as workshop space.

3. free check raw material quality report to match suit water treatment system.

4. Engineer install and train client how to use and maintain machine

5. one year guarantee

6. if some client urgently need machine, we can ship machine half month under supply caps and bottle samples to meet with client quick need.

some basic details need buyer support:

1. bottle and cap samples

2. workshop space length and width size

3. source water quality report

4. capacity requirement, we will match solution as it.

5. and other details need check

Other bought client testing at our workshop before delivery:




  Container loading photo: