Customization: | Available |
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After-sales Service: | for Year Service |
Warranty: | One Year |
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Overview of reactor
Purpose and characteristics of the reactor
The reactor has the advantages of high temperature resistance, corrosion resistance and strong production capacity.
Ii. Structural points of the reactor
The reaction pot is composed of pot body, pot cover, stirrer, heating jacket, supporting and driving device, shaft sealing device, etc.
The pot body and the pot cover are connected by sealing flange, the lower part of the pot body has feeding hole, the pot has a stirrer, the pot cover open feeding, stirring observation, temperature and pressure measurement, steam extraction fractionation, safety vent and other process tube holes.
On the heating jacket of the reaction kettle, there are pipe holes for temperature measurement of oil and exhaust (steam), vent steam valve, electric bar and so on.
Due to the different production technology and operating conditions, users can contact our factory for different requirements on pot cover technology such as opening, mixing type (slurry type, anchor type, frame type, screw type, etc.), supporting type (hanging type or bearing type) and packing sealing.
The reactor is mainly used for hydrolysis, neutralization, crystallization, distillation, evaporation, germicidal storage and other production processes in medicine, chemical industry, food, natural flavoring, food additive and light industry.The reactor can be made of SUS304, SUS316L and other stainless steel materials.Agitator has anchor type, frame type, paddle type, turbine type, scraper type, combined type, rotating mechanism can adopt cycloid needle wheel reducer, can meet the special requirements of various materials.Stepless speed reducer, sealing device can use mechanical seal, heating cooling can use jacket, half pipe, coil, Miller plate and other structures, heating means of steam, electric heating, heat conduction oil, to meet the acid resistance, high temperature resistance, wear resistance, corrosion resistance and other different working environment process needs.Can be designed and manufactured according to the requirements of customer process.
Description of the main structure of the reactor
The reactor is mainly composed of the inner tank, jacket, agitator and supporting seat (the thermal insulation structure can be adopted according to the technological requirements).
1. The inner tank is made of stainless steel (SUS304, SUS316L or SUS321) as required by the process. The inner surface is treated with mirror polishing.
2. The jacket shall be made of stainless steel (SUS304) or carbon steel (Q235-B) as required by the process.
3. Suitable diameter to height ratio design, customized mixing device as required;The stirring shaft seal adopts the pressure-resistant sanitary mechanical sealing device to maintain the working pressure in the tank and prevent the material leakage in the tank from causing unnecessary pollution and material loss.
4. The supporting type shall adopt the hanging ear type or the landing leg type according to the operation requirements.
Drawing
Appliance:
Widely used for Reaction, evaporation, synthesis, polymerization, saponification, sulfonation, chlorination and nitrification in chemical, food, coating, hot melt adhesive, silicone, coating, medicine, petrochemical production
Technical information need client to supply:
Arrange engineer to assist customer in equipment assembly and installation;
Training workers to use machine properly.
Specification of External half-pipe coil Reactor
Type Item |
500L | 1000L | 1500L | 2000L | 3000L | 5000L | 8000L | 10000L | 15000L | 20000L | 25000L | 30000L | 35000L |
Cylinder Size mm | 900×800 | 1100×1200 | 1300×1200 | 1400×15300 | 1600×1500 | 1800×2000 | 2100×22000 | 2200×2500 | 2600×2800 | 2800×3000 | 3000×3400 | 3200×3500 | 3200×4000 |
Actual Capacity L | 699 | 1400 | 2166 | 3000 | 4066 | 6600 | 10038 | 12300 | 19456 | 24205 | 31084 | 36706 | 40725 |
Outer Tube Size mm | Φ76/2 | Φ76/2 | Φ76/2 | Φ76/2 | Φ89/2 | Φ89/2 | Φ89/2 | Φ89/2 | Φ89/2 | Φ89/2 | Φ89/2 | Φ89/2 | Φ89/2 |
Heating Area m2 | 1.7 | 2.6 | 3.8 | 4.5 | 5.8 | 7.5 | 11 | 13.2 | 18.6 | 21 | 26 | 30 | 33 |
Inner Coil Size mm | Φ38 | Φ45 | Φ45 | Φ45 | Φ45 | Φ57 | Φ57 | Φ57 | Φ57 | Φ57 | Φ57 | Φ57 | Φ57 |
Cooling Area m2 | 1.6 | 2.7 | 3.6 | 4.3 | 5.7 | 8 | 11 | 13 | 18 | 21 | 25 | 30 | 33 |
Motor Power kw | 3 | 4 | 5.5 | 5.5 | 7.5 | 11 | 15 | 18.5 | 22 | 30 | 37 | 45 | 55 |
Container loading process photo: