2000-2400bph Rotary Water Filling Bottling Production Line

• Customization: Available
• Condition: New
• Customized: Customized
• Model NO.: QGF2400
• Voltage: 380V
• Composition: Filling Machine
• Processing Material: Water
• Process: Filling Package
• Advantage 1: New Frame More Strong Frame with Handle
• Advantage 2: New Model Filling Machine
• Advantage 3: Electricity Siemens France
• Guarntee: One Year
• Delivery Time: 30-50day
• Transport Package: Wooden Case
• Specification: 8-8-3 16-12-6
• Trademark: tango
• Origin: Zhangjiagang, China
• HS Code: 8422301090
• Production Capacity: 20set Per Month

Product Description

Automatic 2400BPH 5 Gallon barrel Filling Machine for Barrel

 



Summary

 barreled water producing line is the core equipment in the 5 Gallon barreled drinking water producing line. It is the ideal equipment for mineral water, distilled water and purified water producing process. The machine is made of excellent stainless steel with the advantage of easily-rinsing and corruption-resistance. The main electrical parts adopt products with brand of Siemens and OMRON. Pneumatic parts adopt products with brand of AIRTAC. Both the inner and outer shower nozzle for washing barrel adopt the special technology equipment from American sprayer company. The machine works reliably and efficiently based on the compact structure and high automatic technology. It is the fully automatic barreled water producing equipment combined with machine, electronic and pneumatic components.

Main technical parameter
 

Name	Model	Technical parameter	collocation
De-capper	BG-3	Overall size:1100*500*1800 Decapper-3pcs pressure:0.6Mpa Gas usage quantity:0.8m3/m Capacity can adjust 3pcs head for decapping	frame:38*38*2mm 304 Plate thickness:2mm cylinder:SMC Photoelectric: AUTONICS
Outter barrel brushing machine-rotary type	ST-2000	Overall size:1800*1200*1500 power:3KW 6pcs fur brush Water tank 1pcs,protect barrel break	frame:50*50*2 mm plate:3mm 304 Fur brush: nylon water bump:nanfang Motor: shanghai PLC:mitsubishi Travel switch:OMRON Contactor: siemens
Auto barrel elevator		Overall size:4200*1200*1500 Gas usage pressure:0.6Mpa Gas usage quantity:0.05m3/m power:0.37KW	frame:38*28*2  sus304 Pneumatic component:  SMC Approach switch Autonics
Washing machine	QGF-2000 12 *20working position	Overall size:8300*4200*2200mm power:heating 18KW       Other 6KW Promote washing, time can adjust, total working position:24pcs Gas consumption:0.6m3/m Pressure: 0.6Mpa 2pcs alkali liquid tank, first  85ºC Second  tank 60ºC	Frame :75*45*2 304 plate:3mm 304 Pipeline:sus316   Water bump:nanfang  Main cylinder: :SMC Other cylinder:SMC Photoelectric: AUTONICS  Spray nozzle:copy America spray nozzle technology alkali water tank sus316   Temperature control: joint venture company
Filling-capping 2-in-1 unit machine	Rotary 18head	Overall size:2900*2700*2000 power:5KW 18pcs rotary filling Chain capping capacity>2000bph Frequency convertor speed adjust  Flow meter filling	plate:1.5-2mm 304 Filling valve:316 Cap motor:shanghai   Cylinder:smc Filling bump:nanfang Inlet outlet thumble wheel :oil nylon Convertor: japan mitsubishi
Manipulation cabinet		Overall size:800*400*1000	2mm 304plate PLC:japan mitsubish  Touch screen: taiwan Contact:Siemens Air switch: siemens
Cap elevator	matching	Elevator Cap warehouse volume: 400pcs Power: 0.37KW Air usage quantity::0.05m3/m pressure:0.6Mpa Contain cap on-line sterilizer, top plate have transparent board	Photoelectric: AUTONICS  cylinder: SMC Frame board: SUS304 Bump: Nanfang
Light checker 2pcs	DJ-2	Overall size:600*400*200 20W*2pcs	304 1.5mm material
Labeling machine
Shrink tunnel		Steam tunnel Overall size:1000*300mm Steam generator:12KW No barrel no jet steam	Steam generator:outside match Auto water inlet Steam tunnel sus304
Barrel elevator	Belt type	Overall size :2000*500*1100
conveyor		Empty barrel conveyor Power:3*0.75KW Finished product conveyor power:2*1.1KW	All chain all sus304 two chain, about 40m
Automatic bagging		Overall size:2500*1500*1500mm Power: 4.5kw Air pressure: 0.6mpa Gas usage quantity: 0.2m/m Capacity:2400bph	All sus304
Rotary stacker		Overall size: 3000*1500*2700mm Power:5.5kw Air pressure: 0.6Mpa Air quantity: 0.6m3/m Support board size:1100*1400mm Output:2000-2400bph Can load 1-3 layer

Ø Volume of using water: Filling 6T/H; (hot)alkali washing 2 T/H; Purified water washing 2T/H
There is 12 steps during the washing procedure: 1. Pre-washing, 2&3. Alkali washing, 4. Dropping 5&6 recycle water washing 7. Dropping 8&9 disinfect water washing 10&11 finish water washing 12. Dropping

Ø Structure type: Gear wheel and rack transmission intermittently;
Ø Air pressure: 0.5~0.6MP, air consumption: 350L/M
Ø Overall dimension(mm): : 4000*1500*2200
Disposal explanation

Ø The whole set of equipment is imported abroad. The shower nozzle for washing is the technology products of American sprayer company
Ø Intellectual management, controlled by OMRON micro-computer.
Ø Siemens electrical element
Ø AIRTAC pneumatic element
Ø The whole set of equipment is made of stainless steel especially for food
Ø Including system for automatic cap settling and cap transportation
Ø Installment of automatic trouble protected device

Machine	Model	QGF-120	QGF-240	QGF-300	QGF-400	QGF-600
	Capacity (b/h)	120	240	360	480	600
	Filling head	1	2	3	4	5
	Overall size (mm)	3700*1600*1800	4000*1500*1800	4000*1580*1800	4000*1580*1800	5000*1850*1900
Power	Main machine (kw)	3.8	6.8	8.8	11	11
	Heating(kw)		9	10	12	12
Compressed air	Air pressure	0.6	0.6	0.6	0.6	0.6
	Air consumption	0.2	0.2	0.3	0.4	0.5
Lye	Inside rinse	20s*2	20s*2	20s*2	20s*2	20s*2
	Outside spray	20s*1	20s*1	20s*1	20s*1	20s*1
Circle water	Inside rinse	20s*2	20s*2	20s*2	20s*2	20s*2
	Outside spray	20s*1	20s*1	20s*1	20s*1	20s*1
Sterilizing water	Inside rinse	20s*2	20s*2	20s*2	20s*2	20s*2
	Outside spray	20s*1	20s*1	20s*1	20s*1	20s*1
Pure water	Inside rinse	20s*2	20s*2	20s*2	20s*2	20s*2
	Outside spray	20s*1	20s*1	20s*1	20s*1	20s*1
Pure water rinsing consumption		600	1000	1500	2000	2500

 
2400bph 5gallon filling line rotary type technical solution

Description:

    
fully automatic Cover Pulling Machine

Cover Pulling Machine is a affiliated production facility especially for five gallons of barrel packing drink water packing production line. (available after adjustments using 5 gallons). Special cleansing appropriate recycling bins before automatic weight Gai, a significant increase in labor efficiency, greater weight with a decrease of artificial secondary pollution and reduce labor intensity of the operations staff. The overall production of a high quality stainless steel, corrosion resistant, Yiqingxian. Siemens major electrical originals are used, Omron products, the introduction of the original import gas Lu AIRTAC products. It cohesive, efficient and reliable, a high degree of automation, is the three-dimensional fully automatic electrical barrels of production lines supporting


Parameter:

1. 1. 1. Overall size:1100*500*1800mm
      2. De-capper head:3pcs
      3. pressure:0.6Mpa
      4. Gas usage quantity:0.8m³/m
      5. Capacity can adjust

De-capper design 3pcs, during photocell function, finish block barrel, take cap,decapper-blow cap ect function, to reach no cap no de-capper. To sure working time, cylinder adopt to magnetism cylinder, operation location signal reactive signal to PLC,ensure de-capper ratio 99%.
Advantage:

1. Avoid break barrel mouth, adopt to special photocell insection, no cap no de-capper.
2. Cylinder install inspection signal, ensure some no decapper, effect software and alarm.

 
4.transport chains system

Chain design and make fine, out shape is beautiful. Chain and chain are connected  in reason. it is suitable for barrel transporting .the height of feeding barrel chain is 700mm. the height of outing barrel chain is 600mm,it is convenient for light inspect. chain panel adopts high quality project plastic panel. chain side panel and shield fence adopt SUS304.drive motor reducer adopt joint venture products chain goes calm.  it is easy to install and maintenance .it has long life.

5.DJ-500 Light inspect
       Frame out shield adopts SUS304. It is brightness beautiful and easy to operate with good effects .


 outside barrel brushing machine 




       This machine is designed  and create by ourselves.5 gallon barrel and hair brusher are contact and movement to get perfect brushing effects. It is able to wash barrel of neck ,body ,bottom and so on .it matched with circle water pump, two layers sieve net , organic glass cover.
Parameter:

1. overall size:1800*1200*1500
2.  Power: :3kw,6pcs fur brush
3. Alkaline liquid heating temperature:60degree
4. Capacity can adjust

Advantage:

1. Inlet barrel and exit barrel set micro switch, avoid inlet outlet barrel.
2. Transit install clutch device, avoid operation break barrel.
3. Washing liquid tank install liquid level and float ball, auto fill in washing liquid , and install heat system, install high speed fur brush 2pcs hand.
4. Bottom fur brush adopt to steamed bun brush clean.
5. Barrel mouth and barrel body contact main fur brush, rotate three circle, ensure washing effect.

 
QSP-2000 automatic barrel loader machine
       This machine is designed  and create by ourselves. Its form is cylinder overturn .it has equality apart barrel block. So it is nicety for apart barrel .its structure is novelty ,easy, good effects and long natural life.
Parameter:
1. Overall size:4200*1200*1500mm
2. Air usage pressure:0.6Mpa
3. Air usage quantity:0.05m3/m
4.power:0.37kw

 

1. QXP-2000 barrel washing machine

 

1. 1. 1. Inside washing is cylinder upgrade and insert form. spraying equality. Washing with pressure ,it has good working effects. Outside washing  with service position water pressure  is more than 0.6kg/cm²
      2. Washing barrel chain adopts high quality standard SUS304. It is easy to install , high speed  and long nature life.
      3. Transport drive adopts air-move ratchet wheel structure. Cylinder move go and back. It goes calm.
      4. The shape of the box bottom is V shape. it is convenient to drain and washing .Every water tank has feeding liquid tip with two layers sieve net .lye  water tank with electrical-heating machine(18KW X 2),water tank with two layers , in the middle of it . with asbestos heating-proof panel . it is sure the heating temperature up to 80ºC. And with low liquid position alarm and temperature control equipments . it can be adjust direct  and show the temperature of heating water tank.
      5. Barrel washing machine every working procedure matched with huff equipment. Blowing off bottom seeper  ,in addition  has double deck transparent water shade. This design solve the water flee problem.

Advantage:

1. First section: 1pcs working position is empty, let small cap pour out, 2pcs working position washing, avoid dust into alkaline liquid, 3pcs working position drip dry, 4-5pcs working position alkaline washing, 6-7 working is 80-85degree hot washing, 8-9 position 45-55degree alkaline washing, 10pcs of empty position working position, 11-12working position high pressure return washing, 13pcs working position drip dry, 14-`6working position disinfection liquid,17 working position empty, 18-20 working position is medicine washing, 21working empty, 22-23 working is finished product washing, 24pcs is drip dry.

     2.outter washing part set manual setting valve, avoid fly.
     3. Washing pipeline install pressure meter, alkaline liquid and disinfection liquid samples collect pipe,ensure alkaline liquid and disinfection condensation degree.
     4. Alkaline liquid tank have warm keeping layer and temperature controller.
      5. Each water tank install liquid level display and float ball, keep water bump.  
6. Return mouth and liquid adding groove, outter, install two layer net, and install inlet water tank washing.
8. Auto barrel elevator computation: less than 12pcs no move, barrel down no alarm.
   9.washing water bump no operation start, set air valve return , when washing, pneumatic close,no washing, air valve close, return valve open. Then cut start electricity, save electricity. And often start motor hot and destory motor, keep water pressure steadily, have motor start pressure no reach,pollute washing time.

1. Have barrel bottom sink type, outter washing, drive some liquid, have reach zone washing, install blow device,blow barrel save liquid, cut alkaline liquid and disinfection consumption.
2. Top install daily light, can see washing effect, two side door dismantle,convenient to maintain.

 
Parameter:
1.overall size:8300*4200*2200mm(24pcs working position)

1. Power: heating 18kw, other 6kw;Air usage quantity:0.8m3/m
2. Pressure:> 0.6Mpa; 2pcs alkali liquid tank, first 85degree. Second tank 60degree
3. Total working position:12&24pcs

 






 

1. QGF-2000 filling and capping machine

1)filling  technics and structure is designed and innovated by ourselves. It adopts large fluent filling and fix quantify filling . filling valve is SUS fine casting process,  it has airproof ring to avoid attrition of the metal .it is control by cylinder , and it is stabilization . in the filling process, barrel after washing transport  to covey barrel screw. The covey barrel screw apart the barrel equality to star-wheel. The star-wheel lead the barrel to filling system.  When the filling cylinder meet journey switch,  cylinder moves down to open filling valve.  Filling valve start to fill. After filling , cylinder meet with journey switch again and move up. Filling valve close. The barrel after filling export by star-wheel. And transport to capping machine by chains.
        Filling parts has 18 filling valves to satisfy the speed of the machine . at the same time , liquid position  is nicety because of controlling by journey switch.
capping machine adopts SUS chains  continuum capping
 
        Parameter:
       1.Overall size::2900*2700*2000mm
2. Filling head:18pcs
3. Power: main motor 4kw
4. Capping:0.37KW
5.Cap un-scramber:0.2KW
6.Filling water bump:4KW

1. 1. 1. To sure filling pressure steadily,filling water bump install frequency convertor, when just load barrel, barrel filling finish, install photocell inspection.
      2. Controlling device install touch screen, and have photos display.  
      3. Cap drive system install spring, buffer system, ensure capping high ratio.
      4. Top liquid tank install pressure meter and controller and washing mouth.
      5. Return tank install air filter core and float ball.
      6. Capping chain show slide way, and have spring buffer, avoid barrel height and low,fully press cap, after out, then use cylinder press again one time.  
      7. During cap un-scrambler, bottom install water drain hole, when wet,cap save water,leak to motor, destory motor. And install photocell inspect cap elevator, avoid more and less, let cap unscrambler smoothly, slide install photocell, if lack cap, alarm.
      8.  Cap washer install disinfection liquid and water washing, good for push cylinder.

9.Automatic cap loader machine

• • • • clearance form cap loader . control by PLC
      • step-less
      • Flexible strap

 Parameter:

1. Cap store overall size:1000*1000*800mm
2. Power: Fan:0.55kw
3. Air usage quantity:0.01m3/m

 

Sleeve labeling machine

  Note, finally without frame.
 
10.Hot shrink machine(steam)(12KW)
It is matched with transport chains. it is produce by speciality technic. It can be adjust stepless to up to the best effects.

Parameter:

1. tunnel size:length 1000*300mm
2. Steam generator:500*500*1000mm
3. Power: 12kw

Match continue auto inlet water, steam generator 3kw.
To save electricity install magnetism, have barrel, outlet air, no barrel close.
Steam tunnel top install draw air device, let workshop no alot of steam.

 
11.Equipments collectivity configuration
adopts SUS shield electric control box. PC touch screen control . PLC  adopts  Japan Mitsubishi  Foxn series ;main machine motor adopt  China famous brand Nangfang . motor reducer adopts joint venture products .frequency conversion adopts Japan Mitsubishi FR series ;contactor adopts France TE; air-move elements adopts AIRTAG
power of main machine:30KW
compress air:0.8m³/min  6~8bar

 Auto bagging machine



Overall size:3000*1000*1500mm



Rotary stacker




Rotary stacker is let finished filled barrel finish 4*4 4*5 clatch, as layer file ect movement,greatly save manpower, whole operation finish via PLC signal.

Parameter:
1. Overall size:3000*1500*2700mm
2. power:3KW
3.Gas usage quantity:0.3m³/m
4. pressure:0.6Mpa
5. Stacker layer: 3 layer
6. specification:4*4,4*5
7. Capacity::1200-2400bph