Full Automatic 5gallon Rotary 18head Filling Bottling Packing Production Line

• Customization: Available
• Type: Volumetric Filling Machine
• Automatic Grade: Fully Automatic
• Model NO.: CGF2400
• Filling Valve Head: Multi-Head
• Feed Cylinder Structure: Multi-Room Feeding
• Dosing Device: Capacity Cup
• Filling Principle: Pressure
• Packaging Container Lifting Structure: Pneumatic Lifting
• Structure: Rotary
• Packaging: Bottle
• Packaging Material: Plastic
• Advantage 1: New SUS304 Frame, High Electricity Match
• Advantage 2: Full Automatic,Save Manpower
• Delivery Time: 40-60day
• Warranty: One Year
• After Sale Service: Send Engineer Install Train End User How to Use
• Contain Machine: 5gallon Decapper, 6gallon outer Inner Brushing
• Contain 2: 5gallon Washing Filling Capping Machine
• Contain Machine 3: Cap Shrink Tunnel, Bagging Machine,Palletizer
• Bottle Type: 5gallon,3gallon,10L,18.9L,19L 20L
• Fill Liquid: Pure Water, Mineral Water, Spring Water
• Transport Package: Wooden Case
• Specification: QGF-600 QGF-240 QGF-450
• Trademark: tango
• Origin: Zhangjiagang, China
• HS Code: 8422301090
• Production Capacity: 20set Per Month

Product Description

Product description:

2400BPH 2000BPH full automatic 5gallon rotary 18head filling bottling production line



 barreled water producing line is the core equipment in the 5 Gallon barreled drinking water producing line. It is the ideal equipment for mineral water, distilled water and purified water producing process. The machine is made of excellent stainless steel with the advantage of easily-rinsing and corruption-resistance. The main electrical parts adopt products with brand of Siemens and OMRON. Pneumatic parts adopt products with brand of AIRTAC. Both the inner and outer shower nozzle for washing barrel adopt the special technology equipment from American sprayer company. The machine works reliably and efficiently based on the compact structure and high automatic technology. It is the fully automatic barreled water producing equipment combined with machine, electronic and pneumatic components.

Machine	Model	QGF-120	QGF-240	QGF-300	QGF-400	QGF-600
	Capacity (b/h)	120	240	360	480	600
	Filling head	1	2	3	4	5
	Overall size (mm)	3700*1600*1800	4000*1500*1800	4000*1580*1800	4000*1580*1800	5000*1850*1900
Power	Main machine (kw)	3.8	6.8	8.8	11	11
	Heating(kw)		9	10	12	12
Compressed air	Air pressure	0.6	0.6	0.6	0.6	0.6
	Air consumption	0.2	0.2	0.3	0.4	0.5
Lye	Inside rinse	20s*2	20s*2	20s*2	20s*2	20s*2
	Outside spray	20s*1	20s*1	20s*1	20s*1	20s*1
Circle water	Inside rinse	20s*2	20s*2	20s*2	20s*2	20s*2
	Outside spray	20s*1	20s*1	20s*1	20s*1	20s*1
Sterilizing water	Inside rinse	20s*2	20s*2	20s*2	20s*2	20s*2
	Outside spray	20s*1	20s*1	20s*1	20s*1	20s*1
Pure water	Inside rinse	20s*2	20s*2	20s*2	20s*2	20s*2
	Outside spray	20s*1	20s*1	20s*1	20s*1	20s*1
Pure water rinsing consumption		600	1000	1500	2000	2500

 The whole machine is made of stainless steel.

2.This filling line specially produces 3&5 gallons barreled drinking water.

3.This series barreled filling production line integrates bottle washer, filler and sealer into one unit.

4.In order to achieve the purpose of washing and sterilizing, bottle washer adopts multiple liquid injections washing and disinfectant spray, and washing solution can be used circularly. The sealer can seal bottle caps automatically.

5. This filling line equips with water spraying device to sterilize caps of bottles in order to ensure those caps are aseptic and healthy.

6. This line also can automatically carry out bottle washing, sterilizing, filling, capping, counting and products discharging.

7. It has features of complete functional, novel design, and high degree of automation. It is a new kind of barreled water auto-producing line, which integrates mechanism, electricity and pneumatics technologies together.

8. It meets the demands of food hygiene. Its structure is reasonable and its operation is convenient.
 
9. It is ideal equipment for producing mineral water, super-pure water, space water and distilled water.
 
10. Its key parts are imported and their quality is reliable.
 
11. It is suitable for filling of all kinds of round and square barrels.
 
12. The production line adopts electric-program control. It has safe devices, such as interlock, signal, automatic check and so on.
 
5 gallon 3gallon and 5gallon Technical parameter:  
 

Type	QGF-100	QGF-240	QGF-300	QGF-450	QGF-600	QGF-900	QGF-1200
Filling heads	1	2	3	4	8	8	8
Barrel size(mm)	276*490
Capacity(b/h)	60-100	100-240	250-300	400	800	800	800
Gas pressure(MPa)	0.4-0.6	0.4-0.6	0.4-0.6	0.4-0.6	0.6	0.6	0.6
Gas consumption(m3/min)	0.37	0.37	0.6	0.8	1	1.5	1.8
Motor power (kw)	1.38	1.75	3.8	3.8	7.5	9.75	13.5
Rated voltage	380V/50HZ
Weight (kg)	680	800	1500	2100	3000	3500	4500

2400bph 5gallon barrel production line machine list
 

Name	Model	Technical parameter	collocation
De-capper	BG-3	Overall size:1100*500*1800 Decapper-3pcs pressure:0.6Mpa Gas usage quantity:0.8m3/m Capacity can adjust 3pcs head for decapping	frame:38*38*2mm 304 Plate thickness:2mm cylinder:SMC Photoelectric: AUTONICS
Outter barrel brushing machine-rotary type	ST-2000	Overall size:1800*1200*1500 power:3KW 6pcs fur brush Water tank 1pcs,protect barrel break	frame:50*50*2 mm plate:3mm 304 Fur brush: nylon water bump:nanfang Motor: shanghai PLC:mitsubishi Travel switch:OMRON Contactor: siemens
Auto barrel elevator		Overall size:4200*1200*1500 Gas usage pressure:0.6Mpa Gas usage quantity:0.05m3/m power:0.37KW	frame:38*28*2  sus304 Pneumatic component:  SMC Approach switch Autonics
Washing machine	QGF-2000 12 *20working position	Overall size:8300*4200*2200mm power:heating 18KW       Other 6KW Promote washing, time can adjust, total working position:24pcs Gas consumption:0.6m3/m Pressure: 0.6Mpa 2pcs alkali liquid tank, first  85ºC Second  tank 60ºC	Frame :75*45*2 304 plate:3mm 304 Pipeline:sus316   Water bump:nanfang  Main cylinder: :SMC Other cylinder:SMC Photoelectric: AUTONICS  Spray nozzle:copy America spray nozzle technology alkali water tank sus316   Temperature control: joint venture company
Filling-capping 2-in-1 unit machine	Rotary 18head	Overall size:2900*2700*2000 power:5KW 18pcs rotary filling Chain capping capacity>2000bph Frequency convertor speed adjust  Flow meter filling	plate:1.5-2mm 304 Filling valve:316 Cap motor:shanghai   Cylinder:smc Filling bump:nanfang Inlet outlet thumble wheel :oil nylon Convertor: japan mitsubishi
Manipulation cabinet		Overall size:800*400*1000	2mm 304plate PLC:japan mitsubish  Touch screen: taiwan Contact:Siemens Air switch: siemens
Cap elevator	matching	Elevator Cap warehouse volume: 400pcs Power: 0.37KW Air usage quantity::0.05m3/m pressure:0.6Mpa Contain cap on-line sterilizer, top plate have transparent board	Photoelectric: AUTONICS  cylinder: SMC Frame board: SUS304 Bump: Nanfang
Light checker 2pcs	DJ-2	Overall size:600*400*200 20W*2pcs	304 1.5mm material
Labeling machine
Shrink tunnel		Steam tunnel Overall size:1000*300mm Steam generator:12KW No barrel no jet steam	Steam generator:outside match Auto water inlet Steam tunnel sus304
Barrel elevator	Belt type	Overall size :2000*500*1100
conveyor		Empty barrel conveyor Power:3*0.75KW Finished product conveyor power:2*1.1KW	All chain all sus304 two chain, about 40m
Automatic bagging		Overall size:2500*1500*1500mm Power: 4.5kw Air pressure: 0.6mpa Gas usage quantity: 0.2m/m Capacity:2400bph	All sus304
Rotary stacker		Overall size: 3000*1500*2700mm Power:5.5kw Air pressure: 0.6Mpa Air quantity: 0.6m3/m Support board size:1100*1400mm Output:2000-2400bph Can load 1-3 layer

Technical solution for 2400bph 5gallon filling line:

fully automatic Cover Pulling Machine

Cover Pulling Machine is a affiliated production facility especially for five gallons of barrel packing drink water packing production line. (available after adjustments using 5 gallons). Special cleansing appropriate recycling bins before automatic weight Gai, a significant increase in labor efficiency, greater weight with a decrease of artificial secondary pollution and reduce labor intensity of the operations staff. The overall production of a high quality stainless steel, corrosion resistant, Yiqingxian. Siemens major electrical originals are used, Omron products, the introduction of the original import gas Lu AIRTAC products. It cohesive, efficient and reliable, a high degree of automation, is the three-dimensional fully automatic electrical barrels of production lines supporting

Transport chains system

Chain design and make fine, out shape is beautiful. Chain and chain are connected  in reason. it is suitable for barrel transporting .the height of feeding barrel chain is 700mm. the height of outing barrel chain is 600mm,it is convenient for light inspect. chain panel adopts high quality project plastic panel. chain side panel and shield fence adopt SUS304.drive motor reducer adopt joint venture products chain goes calm.  it is easy to install and maintenance .it has long life.

DJ-500 Light inspect
       Frame out shield adopts SUS304. It is brightness beautiful and easy to operate with good effects .

ST-2000 outside barrel brushing machine

       This machine is designed  and create by ourselves.5 gallon barrel and hair brusher are contact and movement to get perfect brushing effects. It is able to wash barrel of neck ,body ,bottom and so on .it matched with circle water pump, two layers sieve net , organic glass cover.

QSP-2000 automatic barrel loader machine
       This machine is designed  and create by ourselves. Its form is cylinder overturn .it has equality apart barrel block. So it is nicety for apart barrel .its structure is novelty ,easy, good effects and long natural life.




QXP-2000 barrel washing machine

1. 1. 1. Inside washing is cylinder upgrade and insert form. spraying equality. Washing with pressure ,it has good working effects. Outside washing  with service position water pressure  is more than 0.6kg/cm²
      2. Washing barrel chain adopts high quality standard SUS304. It is easy to install , high speed  and long nature life.
      3. Transport drive adopts air-move ratchet wheel structure. Cylinder move go and back. It goes calm.
      4. The shape of the box bottom is V shape. it is convenient to drain and washing .Every water tank has feeding liquid tip with two layers sieve net .lye  water tank with electrical-heating machine(18KW X 2),water tank with two layers , in the middle of it . with asbestos heating-proof panel . it is sure the heating temperature up to 80ºC. And with low liquid position alarm and temperature control equipments . it can be adjust direct  and show the temperature of heating water tank.
      5. Barrel washing machine every working procedure matched with huff equipment. Blowing off bottom seeper  ,in addition  has double deck transparent water shade. This design solve the water flee problem.

 

1. QGF-2000 filling and capping machine

1)filling  technics and structure is designed and innovated by ourselves. It adopts large fluent filling and fix quantify filling . filling valve is SUS fine casting process,  it has airproof ring to avoid attrition of the metal .it is control by cylinder , and it is stabilization . in the filling process, barrel after washing transport  to covey barrel screw. The covey barrel screw apart the barrel equality to star-wheel. The star-wheel lead the barrel to filling system.  When the filling cylinder meet journey switch,  cylinder moves down to open filling valve.  Filling valve start to fill. After filling , cylinder meet with journey switch again and move up. Filling valve close. The barrel after filling export by star-wheel. And transport to capping machine by chains.
        Filling parts has 18 filling valves to satisfy the speed of the machine . at the same time , liquid position  is nicety because of controlling by journey switch.
capping machine adopts SUS chains  continuum capping
 



9.Automatic cap loader machine
 

• • • • clearance form cap loader . control by PLC
      • step-less
      • Flexible strap
      • power :0.18kw

 

Sleeve labeling machine for 5gallon cap sleeve labeling.

Steam shrinkage tunnel and steam generator:

It is matched with transport chains. it is produce by speciality technic. It can be adjust stepless to up to the best effects.

11.equipments collectivity configuration
adopts SUS shield electric control box. PC touch screen control . PLC  adopts  Japan Mitsubishi  Foxn series ;main machine motor adopt  China famous brand Nangfang . motor reducer adopts joint venture products .frequency conversion adopts Japan Mitsubishi FR series ;contactor adopts France TE; air-move elements adopts AIRTAG
power of main machine:30KW
compress air:0.8m³/min  6~8bar.

 Auto bagging machine




Rotary stacker





After sale service

1. Welcome to consult us for offer and technical solution:

2. free design workshop layout as workshop space.

3. free check raw material quality report to match suit water treatment system.

4. Engineer install and train client how to use and maintain machine

5. one year guarantee

6. if some client urgently need machine, we can ship machine half month under supply caps and bottle samples to meet with client quick need.

some basic details need buyer support:

1. bottle and cap samples

2. workshop space length and width size

3. source water quality report

4. capacity requirement, we will match solution as it.

5. and other details need check

  One client workshop layout