Auto Cardboard Carton Wrap Around Hot Melt Package Machine

• Customization: Available
• Certification: ISO9001, ISO, CE
• Application: Alcohol, Food
• Model NO.: TG-25P
• Driven Type: Electric
• After-Sales Service Provided: Engineers Available to Service Machinery Overseas
• Type: Carton Packaging Machinery
• Automatic Grade: Automatic
• Advantage 1: Hot Glue Carton Stick
• Electricity Brand: Siemens or Schneider
• Capacity: 25carton/Minute
• Carton Type: Cardboard Stick Carton
• Delivery Time: 30-60day
• Transport Package: Wooden Case Package
• Specification: TG-30XB
• Trademark: tango
• Origin: Zhangjiagang, China
• HS Code: 8422309090
• Production Capacity: 10 Each Month

Product Description

Auto cardboard carton wrap around hot melt package machine  


 Auto case wrap around package machine main fracture and design character
,Facility main fracture assembly:  
Facility contain: bottle enter part,bottle separation part,cardboard absorb part,cardboard fold part,glue spray adhesive part,pneumatic parts and electricity controlling part compose/assembly.
,Facility main components and parts details:  
1,Controlling system:
1,Controlling system:

Controlling system	PCC choose German Siemens company products
Servo controller	Siemens-4set
Servo motor	Siemens-4set
Manipulation touch screen	Siemens 10 inch touch screen-1pcs (PP41 type)
Bus interface	1pcs (RS-232,CAN)

2.Reduction Box/gear choose Guangzhou Europe's shi---4set
3.End conveyor choose SEW reducer-2set
4.Frequency conveyor choose Danfoss Product-2set
5.Photoelectric,Sensor switch choose German "P+F" company products.
6.Matching America NORDSON series hot glue machine-1set 
Hot glue facility adopt to Japan "NORDSON" products, melting and usage temperature 150-170 degree, carton Adhesive fasten ratio 100%,and can auto adjust according to temperature change, if temperature cannot reach, it will auto stop.

(Note: if place high above sea is about 3500mm glue dissolve point is very low situation, our company advise the three solution:  
,Adopt to German Henkel low temperature glue sticking temperature is about 100degree;
,Single side glue quantity adding will add sticking fastness;
,After carton form, then use film wrapping machine, just not humidity, not touch water won't have glue open situation.)  

7. Independent vacuum bump---German "ELmo Rietschle" VLT40 product--1set
8.Pneumatic part is German "FESTO" pneumatic unit and vacuum absorb board component,solenoid valve.
  9.Main electricity element choose France Schneider product.  
10.Main spare parts transmission bearing shaft choose America "Rexnord " company product or similar brand. 


 
Linear type carton package machine controlling system technology description/manual:

Auto controlling system super character:  

The machine choose current world super advanced German Siemens PCC controlling system, for it combine computer technology,communication technology ,auto controlling technology to one body (3L technology), so it have very strong system expand character. Criterion Ethernet easy to do long-distance diagnosis , easy to let client facility can get maintain at the first time. Locale bus profibus\can\ff\ima2000 ect can convenient to realize multi-range net fracture,manage range,controlling range and locale range. Strong industry degree Motorola32 site CPU and specific super transfer multi-range multi-assignment time sharing treat with manipulation system to let system respond speed is more quick, ensure system precision fixed position. High degree special high precision movement controlling technology specialist and complicate movement specialist function to let cam wheel copy and multi-shaft plug mend become realize responsibility.
 

Auto controlling system reliability:  

For top and down position machine adopt to European machine production domain widely used Siemens same brand product PCC and ACOPOS servo controlling machine, have strong system compatible character. And bus all have efficiency dataflow, no need agreement exchange, ensure system controlling precision and reliability.  

Facility generality

The system machine all the adjustment point all install adjustment indicator and scale ruler, to convenient user for different products package, worker just need to adjust as prescription. Same brand auto controlling system let parameter download more easily, just need press one button just can finish. Even if client own make abnormal bottle (non-criterion specification), just need to input bottle diameter and height, very quick and convenient.

Advanced bottle enter system  

The machine adopt to super low pulse bottle enter separation system (stainless steel hang board) let more convenient to change bottle type &package type, soft bottle swing machine let bottle entry system more smoothly not block. Along with speed adjustment let bottle transportation network conveyor pushing strength low to min, avoid bottle crushing explode happen.

Unique bottle inverse safe stop machine device.  

At our country, have bottle size error is big this real situation, to avoid bottle will have inverse phenomena happen, Worita company carton package machine set special separation and reunion,photoelectric stop machine device on bottle pushing fracture, reset is quick, can finish reset within one minute, totally avoid harm on people for bottle blasting, ensure manipulation people safe and facility safe,sanitation.



Good design idea  

This machine main assembly all adopt to world famous brand: German Siemens industry controller S7 series, ACOPOS servo controller and servo motor,FESTO,German P+F photoelectric element,SEW reducer. this choose assembly choose ensure this machine long-term high efficiency operation.

TG-30XB Carton package machine character advantage

TG-30XB carton package machine is our company study for 24000BPH production line end carton package machine, it is comparatively super carton package machine, more reasonable fracture, more humanity, more easy to handle, all the package finished product steadily production quality, greatly increase production capacity, it main character as follows:

TG-40XB carton package machine fracture combine via cardboard row pattern and transportation system,bottle enter system,bottle separation system,cardboard wrap and bond mold four system combination.

On the bond mold form system, adopt to alone motor controlling, resolve carton cannot bond problem for machine failure, reduce manipulation worker working strength. And aim at bond strength is not strong problem, TG-25XB carton package machine have done same advanced on this parts, firstly heighten machine grip jaw, improve the contract zone on the carton, and lengthen 60% bond system working length, extend stitching time, strengthen glue sticking strength, and do improve on transmission system to let it strength heighten more than 100%, let this part is more easy,reliable,enough ensure production capacity consistency and steadily.

TG-30XB type carton package machine combine many advantage on one body, advance design,reasonable fracture,easy to handle and maintain, high production capacity, packaging out carton appearance beautiful,stiff and smooth, is ideal facility to realize mechanization,big capacity ideal facility, please feel relived choose and use.  

Basic element:  

This facility via bottle transportation parts conveyor net let bottles divide to three-range (according to package type different, it can adjust to 3,4 range),enter to package machine bottle separation chain, via servo controlling motor dive bottle separation fracture to let bottle separate to 4-range (can adjust to 3-6range according to package type), to do right separation; at the same time, cardboard absorb fracture let package required cardboard in-phase transport to each group of products, via molding folding fracture and glue spray stick device coordinate work to complete products final package form; each parts in-phase is finish by 4set of servo controlling motor and machine adjustment in-phase to finish, ensure each group of products package precision,qualified,beauty.


,Facility technology parameter

1. Capacity:25-30carton/minute,stepless continuation adjustment  
2. Production efficiency: about 98%  
3. Card board enter method: sucker collect/pickup
4. Single card glue consumption quantity:2-4gram
5. Package type: base on 640ml bottle, as 3*4 package or 330ml bottle -4*6package type or as client requirement.
6. Applied bottle can outside size: diameter: ф60~90mm  Height 120~280mm
7. Machine outside size: L*W*H=11769*4200*2600(mm)
8. Machine used air compressor air pressure: 0.4~0.6Mpa
9. gas consumption :0.2NM3 /min
10. Total power;19KW
11. Machine weight:6000kg

Machine output factory quality inspection criterion  :
1,Mechanism : QB/XK04.01-2003
2,Electricity: QB/XK04.02-2003

Machine requirement on carton:  
According to packaging product bottle neck,bottle height and specification difference, during normal situation, carton material thickness=3mm, inner diameter length is 2-3mm longer than product ranges length; inner diameter height is bigger 1-2mm than bottle type height, require carton flat, fold crease stitching is criterion, carton face have no core, carton hardness is suitable, too soft is not suitable. carton board face flexibility is 1000mm not bigger than 10mm, carton board inside tile edges slot max width ≤10~12mm,tile edge direction is parallel with carton length direction. Cardboard sample (as follows):
 

TG-40XB carton package machine easy-damage details statement (giving along with machine)

No	Code number	Name	Number	Remark
1	WD60-02-07	Baffle plate	14	Nylon
2	WD40-02-09	Hinge pin	28	For cardboard absorb link chain special purpose
3	BPS40B-04-03	Tensioning wheel	4	Nylon
4	BPS40B-04-05	Bottle separation spring	8
5	BPS40B-04-08	Bottle separation finger	4
6	WD40-04-09	Pressing plate	2	Symmetry each 1pcs
7	BPS40B-04-15	Hinged block	8	Symmetry each 4pcs
8	BPS40B-04-16	Bottle separation connecting pole	10	Symmetry each 5pcs
9	BPS40B-04-19	Bottle separation hinge pin	20	Long& short each 10pcs
10	S-900  6T*φ53*25.4	Driver wheel	3	Belong to B-05 part
11	S-900  6″	Transmission board	4	Belong to U-02/03 part
12	S-900  35/46×3828 (142 section)	Transportation belt	1m	Belong to B-05 part
13	BPS40B-05-01	Driven wheel	3
14	BPS40B-07.01-02A	Compressed spring	1
15	BPS50B-07-09.00	Bottle pushing pole assembly	1
16	BPS40B-07-18	Bottle pushing special purpose pin	10
17	WD40-10-27/28	Connecting pole	6	Symmetry each 3pcs
19	WD40-10-31	Hinged pin	6	Long and short each 3pcs

,Hot glue consumption quantity and carton consumption ratio description:
 
),Hot glue particle and technology parameter (just for u reference):
1,Hot glue particle specification: length-12,width-7,thickness-
2.5, rectangle solid particle, yellow, each 10pcs weight is 1.5gram.   
2,Volume: 0.714gram/³  
),Carton package machine hot glue consumption computation:  
1,Glue spray method and glue thread form:  
Side jet: each side 8 channel glue thread, each tunnel glue thread length is 50~55,diameter is 2.5
Top jet: 1channel glue thread, length is 200,divide into 2section
or 4section;
2,After Glue thread flattening, it thickness is 0.5,width is 10,
length is 50~55;
3,Each carton hot glue consumption computer:
Spray glue total is 20 tunnel, side 8 tunnel*2, top 1tunnel*4, diameter is 2.5mm, length is 50~55, each carton consumption is 3.5gram;
As this consumption and each hour production 10 kiloliter computation, each kilogram hot glue can stick 285pcs of carton, 3428 bottle, mean 2kiloliter wine, each hour hot glue consumption quantity is 5kgram;
4,Hot glue machine collocation:
As real consumption 1.5 time choose hot glue machine glue dissolve speed, is 7.5kg/hour, consider hot glue quality degree is differ, hot glue real consumption also have change, user can according to carton quality
and hot glue quality situation choose suitable glue dissolve speed, to meet with production requirement.  

,Carton consumption ratio:  
     Under the supplied carton quality 1005 is qualified situation, our
company carton consumption is 1.2‰.


,Service and commitance:  

Machine package:
Supplier as facility output criterion wooden case pack, and take charge of package required fee. 
 
Machine installation and debug
When machine arrive buyer factory, after buyer prepare machine install required condition, after get notice of installation from buyer, our company will send technician to buyer factory ASAP
Buyer need to take charge of our technician turn and back ticket fee, visa fee, hotel and food fee, each day usd50 support.
 
,Delivery time

70day after get deposit and bottle sample
Remark: if have special requirement, it base on contract technology attachment sign.  
Bottle sample:
After bottle samples sent, buyer need to send real bottle sample to Zhangjiagang worita packaging machinery co, ltd.

,Machine inspection and acceptance

Our company will send technician to do locale inspection and acceptance with client engineer, as 8hour as one term via buyer specify one bottle to do test. Production efficiency as international formula computation:  
Total operation time-not seller reason machine stop=efficiency time
Mechanism efficiency=efficiency time-seller installation reason  give rise to machine stop time*100%
 
Product facility inspection and acceptance is base on mechanism above computation 8hour average is not lower than 95%, so the facility is on 25carton/minute speed, consistency working hour is not lower than 8hour inspection and acceptance.

Some key affair that client interest as follow:

Installation:

After equipment reached the workshop of customer, place the equipment according to plane layout we offered. We will arrange seasoned technician for equipment installation, debug and test production at the same time make the equipment reach the rated producing capacity of the line. The buyer need to supply the round tickets and accommodation of our engineer, and the salary.
We will send engineer, client pay ticket turn and back, and engineer each day usd50 cost.

 
How long time for installation?

 After machine arrive local, if client ready raw material, connect water pipeline and electricity, after prepared visa, we will send technician as client project situation to client factory, it will take about half month install, half month train custom engineer how to use and maintain machine.  

Training machine use and maintain

Our company offer technology training to customer. The content of training is structure and maintenance of equipment, control and operation of equipment. Seasoned technician will guide and establish training outline. After training, the technician of buyer could master the operation and maintenance, could adjust the process and treat different failures. 

Machine quality Guarantee

We promise that our goods are all new and not used. They're made of suitable material, adopt new design. The quality, specification and function all meet the demand of contract. We promise that the products of this line could storage for one year without adding any aseptic.

After sales

After checking, we offer 12 months as quality guarantee, free offer wearing parts and offer other parts at the lowest price. In quality guarantee, the technician of buyers should operate and maintain the equipment according to seller's demand, debug some failures. If you could not solve the problems, we will guide you by phone; if the problems are still can not solve, we will arrange technician to your factory solving the problems. The cost of technician arrangement you could see the cost treatment method of technician. 

After sales

After checking, we offer 12 months as quality guarantee, free offer wearing parts and offer other parts at the lowest price. In quality guarantee, the technician of buyers should operate and maintain the equipment according to seller's demand, debug some failures. If you could not solve the problems, we will guide you by phone; if the problems are still can not solve, we will arrange technician to your factory solving the problems. The cost of technician arrangement you could see the cost treatment method of technician. 
 

Can we see machines operation at our country ?

A1: We have installed many project at many countries. If u need see, we need talk customer that who bought from us, if they allow, then we will tell u contact info , u can visit them.

We advise client come visit our company, u can know our company and see our machines operation at workshop.

We will arrange car go pick up from nearby train station or airport.

 Welcome local joint us.
 

We will supply technology:

We will make solution as client bottle size, workshop space,budget...

We can help client design bottle and label. Make workshop layout as space size.
 

Spare parts:

will send one year spare parts with machines together.
 

Are u trading company or manufacturer ?

We are manufacturer, we have own export company.
 

Delivery time: 30-60day
 

What info need to supply before we make offer solution.
 

1. Bottle type , bottle size, capacity requirement
2. Source water quality report.
3. Machine requirement: or u can tell us u need label bottle type,finally product photo, we will give advice from our experience.