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Zhangjiagang City Tango Machinery Co., Ltd.

5gallon Production Line, 5gallon Filling Production Line, Drink Machine manufacturer / supplier in China, offering 2400bph 2000bph 1500bph 5gallon Barrel Washing Filling Capping Bottling Equipment Complete Production Line, Automatic Pet Bottle Oil Bottling Plant Filling Machine, Bottle Water Filling Machine----5000BPH and so on.

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Supplier Homepage Product 3gallon&5gallon filling machine 2400bph 2000bph 1500bph 5gallon Barrel Washing Filling Capping Bottling Equipment Complete Production Line

2400bph 2000bph 1500bph 5gallon Barrel Washing Filling Capping Bottling Equipment Complete Production Line

FOB Price: Get Latest Price
Min. Order: 1 Set
Production Capacity: 200barrel,400barrel,600barrel,1200barrel,120barrel
Transport Package: Wooden Case
Payment Terms: L/C, T/T

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Basic Info
  • Model NO.: QGF2400
  • Automatic Grade: Automatic
  • Filling Valve Head: Multi-Head
  • Dosing Device: Plunger
  • Packaging Container Lifting Structure: Pneumatic Lifting
  • Packaging: Barrel
  • Advantage1: 2-3mm Thickness Plate
  • Pump: Nanfang or Gunds Bump
  • Filling Type: Rotary Type or Linear Type
  • Specification: QGF-240 QGF-300 QGF-450 QGF-600
  • HS Code: 8422309090
  • Type: Volumetric Filling Machine
  • Material Type: Liquid
  • Feed Cylinder Structure: Single-Room Feeding
  • Filling Principle: Pressure
  • Structure: Linear
  • Packaging Material: Plastic
  • Delivery Time: 30-50day
  • Cylinder: SMC Brand or Festo Brand
  • Trademark: tango
  • Origin: Zhangjiagang, China
Product Description
2400bph 2000bph 1500bph 5gallon barrel washing filling capping bottling equipment complete production line
 
Name Model Technical parametercollocation
De-capperBG-3Overall size:1200*500*1800
Decapper-3pcs
pressure:0.6Mpa
Gas usage quantity:0.8m3/m
Capacity can adjust
3pcs head for decapping
frame:38*38*2mm 304
Plate thickness:2mm
cylinder:SMC
Photoelectric: AUTONICS
  Outter barrel brushing machine-rotary typeST-2000Overall size:2500*1400*1800
power:2.59KW;heating:3kw
Main fur brush 1pc,bottom 4pcs fur brush
Water tank 1pcs,protect barrel break
frame:50*50*2 mm
plate:3mm 304
Fur brush: nylon
water bump:nanfang
Motor: shanghai
PLC:mitsubishi
Travel switch:OMRON
Contactor: siemens
Auto barrel elevator Overall size:4200*1200*1500
Gas usage pressure:0.6Mpa
Gas usage quantity:0.05m3/m
power:0.37KW
frame:38*28*2  sus304
Pneumatic component:
 SMC
Approach switch Autonics
  
Washing machineQGF-2000
 
Overall size:9700*4200*2200mm
power:heating 27KW
      Washing:40kw
Promote washing, time can adjust, total working position:24pcs
Gas consumption:0.6m3/m
Pressure: 0.6Mpa
2pcs alkali liquid tank, first
 85ºC
Second  tank 60ºC
Frame :80*80*3 304
 
plate:1.5mm 304 304
Pipeline:sus316  
Water bump:nanfang
 Main cylinder: :SMC
Other cylinder:SMC
Photoelectric: AUTONICS 
Spray nozzle:copy America spray nozzle technology
alkali water tank sus316
  Temperature control: joint venture company
 Filling-capping 2-in-1 unit machineRotary
18head
Overall size:2900*2700*2000
power:5KW
18pcs rotary filling
Chain capping
capacity>2400bph
Frequency convertor speed adjust
Quantative filling
 
plate: -2mm 304
Filling valve:316
Cap motor:shanghai  
Cylinder:smc
Filling bump:nanfang
Inlet outlet thumble wheel :oil nylon
Convertor: japan mitsubishi
 
Manipulation cabinet  Overall size:800*400*10002mm 304plate
PLC:japan mitsubish
 Touch screen: taiwan
Contact:Siemens
Air switch: siemens
 
 
Cap elevatormatchingElevator
Cap warehouse volume: 400pcs
Power: 0.37KW
Air usage quantity::0.05m3/m
pressure:0.6Mpa
Contain cap on-line sterilizer, top plate have transparent board
 
Photoelectric: AUTONICS 
cylinder: Airtac
Frame board: SUS304
Bump: Nanfang
 
Light checker 2pcsDJ-2Overall size:600*400*200
20W*2pcs
304 1.5mm material
Labeling machine   
Shrink tunnel Steam tunnel
Overall size:1000*300mm
Steam generator:12KW
No barrel no jet steam
 Steam generator:outside match
Auto water inlet
Steam tunnel sus304
 
conveyor Empty barrel conveyor
Power:3*0.75KW
Finished product conveyor
power:2*1.1KW
 All chain all sus304 two chain, about 40m
 
Automatic bagging Overall size:2500*1500*1500mm
Power: 4.5kw
Air pressure: 0.6mpa
Gas usage quantity: 0.2m/m
Capacity:2400bph
All sus304
Rotary stacker Overall size: 2500*1500*2200mm
Power:4.37kw
Air pressure: 0.6Mpa
Air quantity: 0.6m3/m
Support board size:1100*1400mm
Output:2000-2400bph
Can load 1-3 layer
PLC:Japan mitsubishi
 Frame:steel channel
10# machine base:15mmp late
Pneumatic :AIRTAG
Motor:zhejiang
Photocell:Autonics

QGF2400bph Filling machine 

1)filling  technics and structure is designed and innovated by ourselves. It adopts large fluent filling and fix quantify filling . filling valve is SUS fine casting process,  it has airproof ring to avoid attrition of the metal .it is control by cylinder , and it is stabilization . in the filling process, barrel after washing transport  to covey barrel screw. The covey barrel screw apart the barrel equality to star-wheel. The star-wheel lead the barrel to filling system.  When the filling cylinder meet journey switch,  cylinder moves down to open filling valve.  Filling valve start to fill. After filling , cylinder meet with journey switch again and move up. Filling valve close. The barrel after filling export by star-wheel. And transport to capping machine by chains.
        Filling parts has 18 filling valves to satisfy the speed of the machine . at the same time , liquid position  is nicety because of controlling by journey switch.
capping machine adopts SUS chains  continuum capping
 QGF2400 barrel filling line special for 5gallon drinking production series facility.
This line can finish online washing, elevator, disinfection,capping, hot shrink, exit barrel, have complete function, compact fracture, easy to manipulate ect character.
   Full body adopt to import sus stainless steel, other part no toxic,durable series, electricity, pneumatic system adopt to import component, such as Mitsubishi PLC,frequency convertor, man to machine interface, Omron approach swtich,photocell switch, temperature control, Siemens contact, hot relay, liquid level ect, so facility low failure, high reliability , good durable.
 
        Parameter:
       1.Overall size::2900*2700*2000mm
2. Filling head:18pcs
3. Power: main motor 4kw
4. Capping:0.37KW
5.Cap un-scramber:0.2KW
6.Filling water bump:4KW
    To sure filling pressure steadily,filling water bump install frequency convertor, when just load barrel, barrel filling finish, install photocell inspection. Controlling device install touch screen, and have photos display.  Cap drive system install spring, buffer system, ensure capping high ratio. Top liquid tank install pressure meter and controller and washing mouth. Return tank install air filter core and float ball. Capping chain show slide way, and have spring buffer, avoid barrel height and low,fully press cap, after out, then use cylinder press again one time.  During cap un-scrambler, bottom install water drain hole, when wet,cap save water,leak to motor, destory motor. And install photocell inspect cap elevator, avoid more and less, let cap unscrambler smoothly, slide install photocell, if lack cap, alarm.  Cap washer install disinfection liquid and water washing, good for push cylinder.
 
    QXP-2000 barrel washing machine
 
 
 
 
 
 
    Inside washing is cylinder upgrade and insert form. spraying equality. Washing with pressure ,it has good working effects. Outside washing  with service position water pressure  is more than 0.6kg/cm2Washing barrel chain adopts high quality standard SUS304. It is easy to install , high speed  and long nature life.Transport drive adopts air-move ratchet wheel structure. Cylinder move go and back. It goes calm.The shape of the box bottom is V shape. it is convenient to drain and washing .Every water tank has feeding liquid tip with two layers sieve net .lye  water tank with electrical-heating machine(18KW X 2),water tank with two layers , in the middle of it . with asbestos heating-proof panel . it is sure the heating temperature up to 80ºC. And with low liquid position alarm and temperature control equipments . it can be adjust direct  and show the temperature of heating water tank.Barrel washing machine every working procedure matched with huff equipment. Blowing off bottom seeper  ,in addition  has double deck transparent water shade. This design solve the water flee problem.
Advantage:
    First section: 1pcs working position is empty, let small cap pour out, 2pcs working position washing, avoid dust into alkaline liquid, 3pcs working position drip dry, 4-5pcs working position alkaline washing, 6-7 working is 80-85degree hot washing, 8-9 position 45-55degree alkaline washing, 10pcs of empty position working position, 11-12working position high pressure return washing, 13pcs working position drip dry, 14-`6working position disinfection liquid,17 working position empty, 18-20 working position is medicine washing, 21working empty, 22-23 working is finished product washing, 24pcs is drip dry.
     2.outter washing part set manual setting valve, avoid fly.
     3. Washing pipeline install pressure meter, alkaline liquid and disinfection liquid samples collect pipe,ensure alkaline liquid and disinfection condensation degree.
     4. Alkaline liquid tank have warm keeping layer and temperature controller.
      5. Each water tank install liquid level display and float ball, keep water bump.  
6. Return mouth and liquid adding groove, outter, install two layer net, and install inlet water tank washing.
8. Auto barrel elevator computation: less than 12pcs no move, barrel down no alarm.
   9.washing water bump no operation start, set air valve return , when washing, pneumatic close,no washing, air valve close, return valve open. Then cut start electricity, save electricity. And often start motor hot and destory motor, keep water pressure steadily, have motor start pressure no reach,pollute washing time.
    Have barrel bottom sink type, outter washing, drive some liquid, have reach zone washing, install blow device,blow barrel save liquid, cut alkaline liquid and disinfection consumption.Top install daily light, can see washing effect, two side door dismantle,convenient to maintain.
 
Parameter:
1.overall size:9700*4200*2200mm(24pcs working position)
    Power: heating 27 kw,  washing:40kw ;Air usage quantity:0.8m3/mPressure:> 0.6Mpa; 2pcs alkali liquid tank, first 85degree. Second tank 60degreeTotal working position:12&24pcs
 



5gallon Blow molding machine

Blow molding machine is especially used to produce 3 gallon and 5 gallon bottles and is widely used to produce any shape of plastic from PET with neck finishes from 15mm-200mm.

5gallon filling line

1. Automatic de-capper

Automatic de-capper machinery specially work with barreled water producing line, which are for 5 Gallon barreled drinking water. 
2. Automatic barrel inner & outer brushing machine

ST series Automatic barrel inner & outer brushing machine specially work with 5 Gallon barreled water producing line. It is used for reducing the settling caused by the mineral water itself and some algae substances in the process of mineral water producing

3. Automatic barrel loader

The automatic barreled loading system reduce the secondary pollution caused from manual operation, conveying the barrel into the mainframe washing. High automation degree save the workers and increase the working efficiency.

4. QGF240 type barreled water producing line

Filling machine

5 gallon barrel water filling machine, water filling machine

It is used for filling the pure water, mineral water in PET bottle or PE barrel. We can supply the whole

Production line.

The machine is made of excellent stainless steel with the advantage of easily-rinsing and corruption-resistance. The main electrical parts adopt products with brand of Siemens and OMRON. Pneumatic parts adopt products with brand of AIRTAC. Both the inner and outer shower nozzle for washing barrel adopt the special technology equipment from American sprayer company. The machine works reliably and efficiently based on the compact structure and high automatic technology. It is the fully automatic barreled water producing equipment combined with machine, electronic and pneumatic components.

Main technical parameter

Model: QGF-240
Filling Heads: 2head
Filling Volume: 5 Gallon
Size of Barrel: 276× 490mm
Capacity: 240 barrels per hour
Power supply: 380V, 50Hz
Max power consumption 4 KW.
Power consumption is only 3.5kw while the machine works as each electrical part starts intermittently
Volume of using water: Filling 6T/H; (hot)alkali washing 2 T/H; Purified water washing 2T/H

There is 12 steps during the washing procedure:
1. Pre-washing, 2&3. Alkali washing, 4. Dropping 5&6 recycle water washing
7. Dropping 8&9 disinfect water washing 10&11 finish water washing
12. Dropping<Structure type: Gear wheel and rack transmission intermittently;
Pressure: 0.5~0.6MP, air consumption: 350L/M
Overall dimension: 4000*00*2200 mm

5. Light Check

The light check box adopts stainless steel protection outer garment with well lighted. It conforms to the hygiene standard of the country and be able to easily check the impurities, defect and granule inner and outer of the barrel.

6. Cap shrink tunnel

The temperature of thermal shrinking machine is adjustable continuously,
Which adapts different types of thermal shrinking film and various speeds.
It adopts high temperature material with good tempers of heat-protecting
And low-energy consuming.
MachineModelQGF-120QGF-240QGF-300QGF-400QGF-600
Capacity
(b/h)
120240360480600
Filling head12345
Overall size
(mm)
3700*1600*18004000*1500*18004000*1580*18004000*1580*18005000*1850*1900
PowerMain machine
(kw)
3.86.88.81111
Heating(kw) 9101212
Compressed airAir pressure0.60.60.60.60.6
Air consumption0.20.20.30.40.5
LyeInside rinse20s*220s*220s*220s*220s*2
Outside spray20s*120s*120s*120s*120s*1
Circle waterInside rinse20s*220s*220s*220s*220s*2
Outside spray20s*120s*120s*120s*120s*1
Sterilizing waterInside rinse20s*220s*220s*220s*220s*2
Outside spray20s*120s*120s*120s*120s*1
Pure waterInside rinse20s*220s*220s*220s*220s*2
Outside spray20s*120s*120s*120s*120s*1
Pure water
rinsing consumption
6001000150020002500


Summary

QGF240 type barreled water producing line is the core equipment in the 5 Gallon barreled drinking water producing line. It is the ideal equipment for mineral water, distilled water and purified water producing process. The machine is made of excellent stainless steel with the advantage of easily-rinsing and corruption-resistance. The main electrical parts adopt products with brand of Siemens and OMRON. Pneumatic parts adopt products with brand of AIRTAC. Both the inner and outer shower nozzle for washing barrel adopt the special technology equipment from American sprayer company. The machine works reliably and efficiently based on the compact structure and high automatic technology. It is the fully automatic barreled water producing equipment combined with machine, electronic and pneumatic components.
MachineModelQGF-120QGF-240QGF-300QGF-400QGF-600
Capacity
(b/h)
120240360480600
Filling head12345
Overall size
(mm)
3700*1600*18004000*1500*18004000*1580*18004000*1580*18005000*1850*1900
PowerMain machine
(kw)
3.86.88.81111
Heating(kw) 9101212
Compressed airAir pressure0.60.60.60.60.6
Air consumption0.20.20.30.40.5
LyeInside rinse20s*220s*220s*220s*220s*2
Outside spray20s*120s*120s*120s*120s*1
Circle waterInside rinse20s*220s*220s*220s*220s*2
Outside spray20s*120s*120s*120s*120s*1
Sterilizing waterInside rinse20s*220s*220s*220s*220s*2
Outside spray20s*120s*120s*120s*120s*1
Pure waterInside rinse20s*220s*220s*220s*220s*2
Outside spray20s*120s*120s*120s*120s*1
Pure water
rinsing consumption
6001000150020002500

Advantage:

 The whole machine is made of stainless steel.

2.This filling line specially produces 3&5 gallons barreled drinking water.
3.This series barreled filling production line integrates bottle washer, filler and sealer into one unit.
4.In order to achieve the purpose of washing and sterilizing, bottle washer adopts multiple liquid injections washing and disinfectant spray, and washing solution can be used circularly. The sealer can seal bottle caps automatically.
5. This filling line equips with water spraying device to sterilize caps of bottles in order to ensure those caps are aseptic and healthy.
6. This line also can automatically carry out bottle washing, sterilizing, filling, capping, counting and products discharging.
7. It has features of complete functional, novel design, and high degree of automation. It is a new kind of barreled water auto-producing line, which integrates mechanism, electricity and pneumatics technologies together.
8. It meets the demands of food hygiene. Its structure is reasonable and its operation is convenient.
 
9. It is ideal equipment for producing mineral water, super-pure water, space water and distilled water.
 
10. Its key parts are imported and their quality is reliable.
 
11. It is suitable for filling of all kinds of round and square barrels.
 
12. The production line adopts electric-program control. It has safe devices, such as interlock, signal, automatic check and so on.
 
5 gallon 3gallon and 5gallon Technical parameter:  
Type QGF-100 QGF-240 QGF-300 QGF-450 QGF-600 QGF-900  QGF-1200 
 Filling heads
 Barrel size(mm) 276*490        
 Capacity(b/h)60-100 100-240 250-300 400 800 800 800 
 Gas pressure(MPa)0.4-0.6  0.4-0.60.4-0.6 0.4-0.6 0.6 0.6 0.6 
 Gas consumption(m3/min)0.37 0.37 0.6 0.8 1.5 1.8 
 Motor power (kw)1.38 1.75 3.8 3.8 7.5 9.75 13.5 
 Rated voltage 380V/50HZ      
 Weight (kg) 680800 1500 2100 3000 3500 4500 

After sale service

1. Welcome to consult us for offer and technical solution:

2. free design workshop layout as workshop space.

3. free check raw material quality report to match suit water treatment system.

4. Engineer install and train client how to use and maintain machine

5. one year guarantee

6. if some client urgently need machine, we can ship machine half month under supply caps and bottle samples to meet with client quick need.

some basic details need buyer support:

1. bottle and cap samples

2. workshop space length and width size

3. source water quality report

4. capacity requirement, we will match solution as it.

5. and other details need check

  

We also supply Raw material required for filling line required:

preform&cap &label&PE film
 
 
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